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Daewoo Tico 1999 Workshop Repair Service Manual

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The Tico, a subcompact city car produced globally from 1991 to 2001, is recognized for its compact size, fuel efficiency, and affordability, making it an ideal choice for urban commuters and budget-conscious buyers. Based on the second-generation Suzuki Alto, the 1999 Tico (chassis code T100) features a distinctive F8CV engine, a 796 cc, 3-cylinder SOHC unit that delivers approximately 48-52 PS, offering surprising interior space and excellent maneuverability for its class. Its engineering prioritizes practicality and cost-effectiveness, embodying the core values of a microcar designed for everyday use in various markets, primarily across Europe and Asia. This comprehensive workshop repair service manual, written in English, covers all Tico models from the 1999 model year, including all engine and trim variations. It provides detailed, step-by-step procedures for maintenance, troubleshooting, and repair across all major vehicle systems, including the engine, transmission, brakes, electrical components, suspension, and body chassis. The manual is designed to assist owners, mechanics, and technicians in performing everything from routine service, such as oil changes and filter replacements, to complex repairs like engine overhauls and electrical system diagnostics, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1999 Codes Chassis Code: T100 👋 Introduction Market Position Segment: Subcompact City Car / Microcar Target Audience: Budget-conscious buyers, first-time car owners, urban commuters. Competitive Analysis Key Competitors: Suzuki Alto, Kia Pride/Avella, Hyundai Atos/Santro, Ford Ka, Fiat Cinquecento. Key Features Distinctive Features: Compact size, fuel efficiency, affordability, surprisingly spacious interior for its class, maneuverability in urban environments. 📋 Manual Details Coverage Areas Markets Covered: Global (primarily Europe, Asia, and specific export markets) Model Variants Covered: All Daewoo Tico models, engines, trim levels, and transmission types produced for the 1999 model year. Page Count Estimated Page Count: Approx. 500-700 (typical for a comprehensive workshop manual) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, lubrication system, cooling system, fuel system (carburetor/injection), ignition system, emission control systems. Transmission: Manual and automatic transmission service, repair, clutch system, driveline, axles, differential. Brakes: Hydraulic brake system, parking brake, ABS (if equipped), brake component replacement, bleeding procedures. Electrical: Complete wiring diagrams, lighting system, starting and charging system, ignition system, instrumentation, power windows, central locking, fuses, relays. Suspension Steering: Front and rear suspension components, shock absorbers, springs, steering rack, power steering system (if equipped), wheel alignment. Body Chassis: Body panel removal and installation, door mechanisms, interior trim, exterior trim, glass replacement, chassis components, corrosion protection. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid level checks and top-offs, belt and hose inspection/replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts. Repair: Detailed step-by-step repair procedures for all major and minor mechanical and electrical components. Diagnostics: Diagnostic codes (OBD-I/OBD-II if applicable), sensor testing, ECU diagnostics. Engine Rebuild: Includes piston ring replacement, bearing clearance checks, valve seat grinding, gasket replacement, cylinder head reconditioning. Bodywork Repair: Information on straightening minor dents, replacing body panels, door hinge adjustment, glass sealing. Technical Depth Depth: Comprehensive from basic fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics. Diagnostic Tools Required: Basic hand tools, multimeter, specialized engine timing tools, fuel pressure gauge, brake bleeding kit. Diagnostic codes read manually or with basic OBD-I scanners on some models. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages. Print Quality Print Readability: Optimized for clear printing of text, diagrams, and schematics. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: F8CV (common variant) Displacement: 796 cc Cylinders: 3 Valvetrain: SOHC (Single Overhead Camshaft), 12 valves Block Material: Cast Iron Head Material: Aluminum Alloy Performance Horsepower: Approx. 48-52 PS (35-38 kW) @ 6000-6500 RPM (depending on market and exact tune) Torque: Approx. 63-68 Nm (46-50 lb-ft) @ 3500-4500 RPM Fuel System Induction: Early models: Carburetor (e.g., Mikuni), Later models: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Petrol) Engine Management ECU Type: ECU controlled by various manufacturers depending on region (e.g., Delco, Bosch). 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common) Features Clutch: Dry single plate clutch (for manual transmission) Gear Ratios: Specific ratios available within the manual's technical data. Transmission Fluid Manual Fluid Spec: API GL-4, SAE 75W-90 or 80W-90 gear oil (manual transmission). Automatic Fluid Spec: Dexron III or equivalent (for automatic transmission). 📐 Dimensions Exterior Length: Approx. 3330 mm (131.1 in) Width: Approx. 1495 mm (58.9 in) Height: Approx. 1410 mm (55.5 in) Wheelbase: Approx. 2340 mm (92.1 in) Weights Curb Weight: Approx. 700-750 kg (1543-1653 lbs) Gross Vehicle Weight: Approx. 1100-1200 kg (2425-2646 lbs) 🛡️ Safety Features Ratings Crash Test Results: Limited official crash test data available for this model,...
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Daewoo Tico 1999 Workshop Repair Service ManualDaewoo Tico 1999 Workshop Repair Service ManualDaewoo Tico 1999 Workshop Repair Service ManualDaewoo Tico 1999 Workshop Repair Service Manual
The Tico, a subcompact city car produced globally from 1991 to 2001, is recognized for its compact size, fuel efficiency, and affordability, making it an ideal choice for urban commuters and budget-conscious buyers. Based on the second-generation Suzuki Alto, the 1999 Tico (chassis code T100) features a distinctive F8CV engine, a 796 cc, 3-cylinder SOHC unit that delivers approximately 48-52 PS, offering surprising interior space and excellent maneuverability for its class. Its engineering prioritizes practicality and cost-effectiveness, embodying the core values of a microcar designed for everyday use in various markets, primarily across Europe and Asia. This comprehensive workshop repair service manual, written in English, covers all Tico models from the 1999 model year, including all engine and trim variations. It provides detailed, step-by-step procedures for maintenance, troubleshooting, and repair across all major vehicle systems, including the engine, transmission, brakes, electrical components, suspension, and body chassis. The manual is designed to assist owners, mechanics, and technicians in performing everything from routine service, such as oil changes and filter replacements, to complex repairs like engine overhauls and electrical system diagnostics, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Year:
1999
Codes
Chassis Code:
T100
👋 Introduction
Market Position
Segment:
Subcompact City Car / Microcar
Target Audience:
Budget-conscious buyers, first-time car owners, urban commuters.
Competitive Analysis
Key Competitors:
Suzuki Alto, Kia Pride/Avella, Hyundai Atos/Santro, Ford Ka, Fiat Cinquecento.
Key Features
Distinctive Features:
Compact size, fuel efficiency, affordability, surprisingly spacious interior for its class, maneuverability in urban environments.
📋 Manual Details
Coverage Areas
Markets Covered:
Global (primarily Europe, Asia, and specific export markets)
Model Variants Covered:
All Daewoo Tico models, engines, trim levels, and transmission types produced for the 1999 model year.
Page Count
Estimated Page Count:
Approx. 500-700 (typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, diagnostics, lubrication system, cooling system, fuel system (carburetor/injection), ignition system, emission control systems.
Transmission:
Manual and automatic transmission service, repair, clutch system, driveline, axles, differential.
Brakes:
Hydraulic brake system, parking brake, ABS (if equipped), brake component replacement, bleeding procedures.
Electrical:
Complete wiring diagrams, lighting system, starting and charging system, ignition system, instrumentation, power windows, central locking, fuses, relays.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, steering rack, power steering system (if equipped), wheel alignment.
Body Chassis:
Body panel removal and installation, door mechanisms, interior trim, exterior trim, glass replacement, chassis components, corrosion protection.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid level checks and top-offs, belt and hose inspection/replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts.
Repair:
Detailed step-by-step repair procedures for all major and minor mechanical and electrical components.
Diagnostics:
Diagnostic codes (OBD-I/OBD-II if applicable), sensor testing, ECU diagnostics.
Engine Rebuild:
Includes piston ring replacement, bearing clearance checks, valve seat grinding, gasket replacement, cylinder head reconditioning.
Bodywork Repair:
Information on straightening minor dents, replacing body panels, door hinge adjustment, glass sealing.
Technical Depth
Depth:
Comprehensive from basic fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics.
Diagnostic Tools Required:
Basic hand tools, multimeter, specialized engine timing tools, fuel pressure gauge, brake bleeding kit. Diagnostic codes read manually or with basic OBD-I scanners on some models.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text, printable pages.
Print Quality
Print Readability:
Optimized for clear printing of text, diagrams, and schematics.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8CV (common variant)
Displacement:
796 cc
Cylinders:
3
Valvetrain:
SOHC (Single Overhead Camshaft), 12 valves
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
Performance
Horsepower:
Approx. 48-52 PS (35-38 kW) @ 6000-6500 RPM (depending on market and exact tune)
Torque:
Approx. 63-68 Nm (46-50 lb-ft) @ 3500-4500 RPM
Fuel System
Induction:
Early models: Carburetor (e.g., Mikuni), Later models: Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
Engine Management
ECU Type:
ECU controlled by various manufacturers depending on region (e.g., Delco, Bosch).
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (less common)
Features
Clutch:
Dry single plate clutch (for manual transmission)
Gear Ratios:
Specific ratios available within the manual's technical data.
Transmission Fluid
Manual Fluid Spec:
API GL-4, SAE 75W-90 or 80W-90 gear oil (manual transmission).
Automatic Fluid Spec:
Dexron III or equivalent (for automatic transmission).
📐 Dimensions
Exterior
Length:
Approx. 3330 mm (131.1 in)
Width:
Approx. 1495 mm (58.9 in)
Height:
Approx. 1410 mm (55.5 in)
Wheelbase:
Approx. 2340 mm (92.1 in)
Weights
Curb Weight:
Approx. 700-750 kg (1543-1653 lbs)
Gross Vehicle Weight:
Approx. 1100-1200 kg (2425-2646 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official crash test data available for this model, generally reflects safety standards of its era and segment.
Active Features
ABS:
Optional on some models/markets.
Traction Control:
Not typically equipped.
Passive Features
Airbags:
Driver airbag standard on most models; passenger airbag optional/unavailable depending on market.
Seatbelts:
3-point front seatbelts, 2-point rear seatbelts (typical configuration).
Body Structure:
Designed with crumple zones for its class and era.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with a single CD player or cassette deck as an option.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Parking Sensors:
Rarely factory-equipped.
Connectivity
Bluetooth:
Not available.
Dashboard Features
Instrument Cluster:
Basic analog gauges for speedometer, tachometer (optional), fuel level, engine temperature. Warning lights for oil pressure, battery, brakes, etc.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 km (3,000-4,500 miles) or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000-20,000 km (9,000-12,000 miles).
Spark Plug Replacement:
Every 20,000-30,000 km (12,000-18,000 miles), depending on type.
Timing Belt Replacement:
Every 60,000-100,000 km (36,000-60,000 miles) or 4-5 years. Crucial to avoid catastrophic engine damage.
Fluid Specifications
Engine Oil Spec:
API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on temperature).
Engine Oil Capacity:
Approx. 3.0 - 3.5 liters (3.2 - 3.7 US quarts) with filter change.
Coolant Type:
Ethylene Glycol based antifreeze, mixed 50/50 with distilled water.
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Common Faults:
Corrosion (especially around wheel arches and sills), minor electrical gremlins, worn suspension bushings, carburetor issues (on older models), timing belt failure (if not replaced on schedule).
Preventative Maintenance:
Regular underbody rustproofing, diligent timing belt replacement, regular checks of all fluid levels.
📚 Vehicle History
Brand Heritage
Daewoo Context:
Daewoo Motor Company was a South Korean manufacturer that produced vehicles from 1983 to 2011. The Tico was a key model for the company in its early years.
Model Evolution
Original Design Basis:
The Daewoo Tico was based on the Suzuki Alto (second generation, HA11S/HA12S/HA21S).
Production Period:
1991 - 2001 (globally, with variations in end dates per market)
Production
Manufacturing Locations:
South Korea, Poland (Daewoo-FSO), Romania (Daewoo Oltenia), Vietnam, Uzbekistan.
🏆 Awards & Recognition
Recognitions
Awards Received:
While specific awards are not widely documented, the Tico was recognized for its affordability and utility in its target markets.
Ratings
Consumer Satisfaction:
Mixed, reflecting its budget positioning. High marks for economy, lower for refinement and long-term durability compared to premium brands.
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