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Kawasaki KDX 200 1999 Digital Service Repair Manual

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Basic Information Identification Make: Kawasaki Model: KDX200 Year: 1999 Product Type: Digital Service Repair Manual Product Format: PDF Download Vehicle Type Covered: ATV Introduction Market Position Target Audience: Kawasaki KDX200 1999 ATV owners and mechanics Value Proposition Benefit: Provides all necessary information for repair and maintenance, identical to official dealer manuals Brand Goal Customer Satisfaction: Ensure customers receive what they want, covering all aspects of vehicle repair Manual Details Coverage Areas General Information: True Fuel System: True Cooling System: True Engine Top End: True Engine Right Side: True Engine Removal Installation: True Engine Bottom End Transmission: True Wheels Tires: True Final Drive: True Brakes: True Suspension: True Steering: True Electrical System: True Appendix: True Page Count Estimated Pages: Extensive (exact count not provided, but implied to be comprehensive) Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac Features Zoom Functionality: Yes Manual Coverage Systems Covered All Major Systems: Comprehensive coverage of all parts of the ATV Procedures Included Workshop Procedures: Detailed instructions and step-by-step diagrams for all workshop procedures Maintenance: Includes procedures like 'changing the plugs' Electrical Diagnostics: Electrical diagrams included Technical Depth Depth: Professional dealership-level repair and service Technical Data Torque Settings: True Fluid Capacities: True Ease Of Use User Friendliness: Very simple to use Manual Specifications File Format Format: PDF Print Quality Quality: Implied high quality for dealer-level service Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: Two-stroke (typical for KDX series) Engine Configuration: Liquid-cooled, single-cylinder (typical for KDX200) Performance Displacement: 198 cc (for KDX200) Bore X Stroke: 66.0 x 58.0 mm (typical for 1999 KDX200) Compression Ratio: 9.1:1 (typical for 1999 KDX200) Fuel System Carburetor Type: Mikuni VM29SS (typical for 1999 KDX200) Fuel Type: Unleaded gasoline (with 2-stroke oil pre-mix) Ignition System Type: CDI (Capacitor Discharge Ignition) Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multi-disc Dimensions Exterior Length: Approx. 80.9 in (2055 mm) Width: Approx. 32.3 in (820 mm) Height: Approx. 46.5 in (1180 mm) Weights Dry Weight: Approx. 231.5 lb (105 kg) Curb Weight: Approx. 247 lb (112 kg) (with all fluids) Other Wheelbase: Approx. 55.3 in (1405 mm) Ground Clearance: Approx. 11.0 in (280 mm) Seat Height: Approx. 35.4 in (900 mm) Safety Features Ratings Safety Standards: ATV safety features and regulations as applicable for the era Active Features Braking System: Front disc brake, Rear disc brake Passive Features Lighting: Headlight, Taillight Technology Features Infotainment Infotainment System: N/A (Basic off-road ATV) Driver Assistance Driver Assistance Features: N/A (Basic off-road ATV) Connectivity Connectivity Options: N/A (Basic off-road ATV) Maintenance Service Intervals Spark Plug Replacement: Refer to manual for specific interval (e.g., every 1500-3000 miles or annually) Air Filter Cleaning: Refer to manual for specific interval (often requires frequent cleaning for off-road use) Chain Lubrication: Refer to manual (frequent lubrication recommended, especially in dusty conditions) Fluid Specifications Engine Oil Type: High-quality 2-stroke oil (specified ratio for premix, e.g., 20:1 or 32:1) Transmission Oil Type: SAE 80W API GL-4 hypoid gear oil (typical for Kawasaki) - capacity approx. 0.7L Coolant Type: Permanent type antifreeze coolant (50/50 mixture with distilled water) - capacity approx. 1.2L Known Issues Common Wear Items: Piston rings, clutch plates, chain and sprockets, wheel bearings, fork seals Troubleshooting Carburetor Issues: Can be sensitive to fuel quality and jetting adjustments; manual covers cleaning and tuning. Vehicle History Brand Heritage Manufacturer: Kawasaki Heavy Industries Model Evolution Lineage: The KDX series has a long history in motocross and off-road riding, known for its potent two-stroke engines and capable chassis. Production Production Years: The KDX200 model was produced for many years, with the 1999 model representing a mature iteration of the design. Awards & Recognition Recognitions Model Accolades: The KDX200 series historically received positive reviews for its performance and off-road capability in its class.
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Kawasaki KDX 200 1999 Digital Service Repair ManualKawasaki KDX 200 1999 Digital Service Repair ManualKawasaki KDX 200 1999 Digital Service Repair Manual
Basic Information
Identification
Make: Kawasaki
Model: KDX200
Year: 1999
Product Type: Digital Service Repair Manual
Product Format: PDF Download
Vehicle Type Covered: ATV
Introduction
Market Position
Target Audience: Kawasaki KDX200 1999 ATV owners and mechanics
Value Proposition
Benefit: Provides all necessary information for repair and maintenance, identical to official dealer manuals
Brand Goal
Customer Satisfaction: Ensure customers receive what they want, covering all aspects of vehicle repair
Manual Details
Coverage Areas
General Information: True
Fuel System: True
Cooling System: True
Engine Top End: True
Engine Right Side: True
Engine Removal Installation: True
Engine Bottom End Transmission: True
Wheels Tires: True
Final Drive: True
Brakes: True
Suspension: True
Steering: True
Electrical System: True
Appendix: True
Page Count
Estimated Pages: Extensive (exact count not provided, but implied to be comprehensive)
Manual Type
Type: Service Repair Manual
Language
Language: English
Format
File Format: PDF
Requirements
Software Requirements: Adobe PDF Reader, WinZip
Compatibility
Operating Systems: All Versions of Windows & Mac
Features
Zoom Functionality: Yes
Manual Coverage
Systems Covered
All Major Systems: Comprehensive coverage of all parts of the ATV
Procedures Included
Workshop Procedures: Detailed instructions and step-by-step diagrams for all workshop procedures
Maintenance: Includes procedures like 'changing the plugs'
Electrical Diagnostics: Electrical diagrams included
Technical Depth
Depth: Professional dealership-level repair and service
Technical Data
Torque Settings: True
Fluid Capacities: True
Ease Of Use
User Friendliness: Very simple to use
Manual Specifications
File Format
Format: PDF
Print Quality
Quality: Implied high quality for dealer-level service
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Two-stroke (typical for KDX series)
Engine Configuration: Liquid-cooled, single-cylinder (typical for KDX200)
Performance
Displacement: 198 cc (for KDX200)
Bore X Stroke: 66.0 x 58.0 mm (typical for 1999 KDX200)
Compression Ratio: 9.1:1 (typical for 1999 KDX200)
Fuel System
Carburetor Type: Mikuni VM29SS (typical for 1999 KDX200)
Fuel Type: Unleaded gasoline (with 2-stroke oil pre-mix)
Ignition System
Type: CDI (Capacitor Discharge Ignition)
Transmission
Standard
Transmission Type: 6-speed constant mesh
Features
Clutch Type: Wet, multi-disc
Dimensions
Exterior
Length: Approx. 80.9 in (2055 mm)
Width: Approx. 32.3 in (820 mm)
Height: Approx. 46.5 in (1180 mm)
Weights
Dry Weight: Approx. 231.5 lb (105 kg)
Curb Weight: Approx. 247 lb (112 kg) (with all fluids)
Other
Wheelbase: Approx. 55.3 in (1405 mm)
Ground Clearance: Approx. 11.0 in (280 mm)
Seat Height: Approx. 35.4 in (900 mm)
Safety Features
Ratings
Safety Standards: ATV safety features and regulations as applicable for the era
Active Features
Braking System: Front disc brake, Rear disc brake
Passive Features
Lighting: Headlight, Taillight
Technology Features
Infotainment
Infotainment System: N/A (Basic off-road ATV)
Driver Assistance
Driver Assistance Features: N/A (Basic off-road ATV)
Connectivity
Connectivity Options: N/A (Basic off-road ATV)
Maintenance
Service Intervals
Spark Plug Replacement: Refer to manual for specific interval (e.g., every 1500-3000 miles or annually)
Air Filter Cleaning: Refer to manual for specific interval (often requires frequent cleaning for off-road use)
Chain Lubrication: Refer to manual (frequent lubrication recommended, especially in dusty conditions)
Fluid Specifications
Engine Oil Type: High-quality 2-stroke oil (specified ratio for premix, e.g., 20:1 or 32:1)
Transmission Oil Type: SAE 80W API GL-4 hypoid gear oil (typical for Kawasaki) - capacity approx. 0.7L
Coolant Type: Permanent type antifreeze coolant (50/50 mixture with distilled water) - capacity approx. 1.2L
Known Issues
Common Wear Items: Piston rings, clutch plates, chain and sprockets, wheel bearings, fork seals
Troubleshooting
Carburetor Issues: Can be sensitive to fuel quality and jetting adjustments; manual covers cleaning and tuning.
Vehicle History
Brand Heritage
Manufacturer: Kawasaki Heavy Industries
Model Evolution
Lineage: The KDX series has a long history in motocross and off-road riding, known for its potent two-stroke engines and capable chassis.
Production
Production Years: The KDX200 model was produced for many years, with the 1999 model representing a mature iteration of the design.
Awards & Recognition
Recognitions
Model Accolades: The KDX200 series historically received positive reviews for its performance and off-road capability in its class.
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