BMW F650GS-GS DAKAR Service Handbutch 2000-2004 GERMAN
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🏷️ Basic Information Identification Make: BMW Model: F650GS / F650GS Dakar Model Variant: GS and GS Dakar Production Years Covered: 2000, 2001, 2002, 2003, 2004 Codes Platform Code: F650GS (E169) / F650GS Dakar (E170) 👋 Introduction Market Position Target Audience: Owners of BMW F650GS and F650GS Dakar models from 2000-2004 seeking to perform their own maintenance and repairs, as well as professional mechanics. Competitive Analysis Value Proposition: Offers dealer-level service information at a fraction of the cost of official dealer service, enabling cost savings for owners. Key Features Manufacturer Equivalent: This is the same manual used by official BMW dealers. Comprehensiveness: Positioned as 'The only service repair workshop manual you will ever need' due to its extensive coverage. Delivery Speed: Instant download provides immediate access to essential service information. 📋 Manual Details Coverage Areas Engine Management: Detailed coverage of engine control, fuel injection, exhaust systems, and emissions control. Powertrain: Comprehensive information on engine overhaul, transmission, clutch, and gearbox. Chassis And Suspension: Includes steering, forks, suspension systems, wheels, and tires. Electrical System: In-depth coverage of the electrical system, including lighting, switches, and detailed wiring diagrams. Braking System: Detailed procedures for servicing and repairing the brake system. Maintenance And Diagnostics: Extensive sections on routine maintenance, fault finding, and technical diagnostics. Page Count Estimated Pages: Hundreds of pages (specific number not provided, but implied to be extensive). Manual Type Type: Service Repair Workshop Manual Language Language: German Format Format: PDF Delivery Method: Instant Download Printability: All pages are printable Searchability: Fully indexed for easy navigation and searchable text Compatibility Operating Systems: Compatible with all Windows and Mac computers (Windows 7, Vista 32/64, XP, ME, 98, NT, 2000, etc.) Requirements Software: Adobe PDF Reader required 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, exhaust system, emission control, lubrication, cooling system. Transmission And Drivetrain: Clutch, gearbox, transmission overhaul, and related components. Braking And Wheel Systems: Brake system (front and rear), wheels, and tire servicing. Suspension And Steering: Front forks, rear suspension, steering system. Electrical And Lighting: Complete electrical system, lights, switches, wiring diagrams, battery, ignition, and charging systems. Frame And Bodywork: While not explicitly detailed in the example list, comprehensive service manuals typically include frame and body component information. Procedures Included Repair Procedures: Step-by-step instructions for complete disassembly and reassembly of various components. Maintenance Procedures: Detailed maintenance schedules and procedures for all covered systems. Diagnostic Procedures: Fault finding diagnostics and technical diagnostics for troubleshooting. Electrical Troubleshooting: Guidance for diagnosing and repairing electrical issues using wiring diagrams. Engine Rebuild: Complete engine overhaul and rebuild instructions. Technical Depth Depth: High; designed for both DIYers and experienced mechanics, covering detailed repair and service procedures. Illustrations And Photos: Hundreds of photos and illustrations to guide users through service and repair procedures. 📊 Manual Specifications File Format Type: Portable Document Format (PDF) Quality: High detail, implied to be scan quality suitable for professional use. Searchability: Text-searchable PDF allows for quick location of information. Print Quality Print Feature: All pages printable for on-site use. Binding Type Type: N/A (Digital PDF format, no physical binding). Paper Type Type: N/A (Digital PDF format, no physical paper type). ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, single-cylinder, four-stroke engine (Rotax-designed engine). Displacement: 652 cc (Cubic Centimeters) Performance Bore X Stroke: 100 mm x 83 mm (Typical for this engine family, specific manual will confirm precise values). Compression Ratio: 10.0:1 (Typical for this engine family, specific manual will confirm precise values). Horsepower Approximate: ~48-50 hp @ ~6500 rpm (Specific to model variant and market, manual will detail). Torque Approximate: ~57-60 Nm @ ~5000 rpm (Specific to model variant and market, manual will detail). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic (Specific details in manual). Fuel Type: Unleaded gasoline (min. 95 RON recommended, manual will confirm). Lubrication Oil Type: Multi-grade motorcycle oil, e.g., SAE 20W-50 or 10W-40 (Specific BMW approval and viscosity to be confirmed in manual). Cooling System Type: Liquid-cooled Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (Specific BMW formulation recommended). 🔧 Transmission Standard Type: Constant mesh, 5-speed sequential gearbox. Clutch Type: Wet multi-plate clutch, hydraulically actuated. Features Final Drive: O-ring sealed chain drive. Gearbox Oil Type: SAE 75W/90 GL-4 or GL-5 gear oil (Specific capacity and BMW recommendation in manual). 📐 Dimensions Exterior Wheelbase: Approx. 1480 mm (GS) / 1510 mm (Dakar) (Specific values in manual). Seat Height: Approx. 800 mm (GS) / 875 mm (Dakar) (Specific values in manual). Weights Dry Weight: Approx. 174 kg (GS) / 176 kg (Dakar) (Specific values in manual). Gross Vehicle Weight: Approx. 350 kg (Specific value in manual). 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety is assessed differently than cars; focus is on handling, braking, and rider protection features). Active Features Braking System: Disc brakes front and rear. Optional ABS (Anti-lock Braking System) available on some models,...
Optional ABS system available, which is covered in detail within the manual.
Connectivity
Features:
No modern infotainment or connectivity features typically found in contemporary vehicles; focus is on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or annually (Refer to specific manual for exact interval and oil specification).
Spark Plug Replacement:
Typically every 20,000 km (Refer to specific manual for exact interval and plug type).
Valve Clearance Check:
Typically every 10,000 km or 20,000 km (Refer to specific manual for exact interval and procedure).
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid (Refer to specific manual for exact specification and bleeding procedure).
Coolant:
BMW approved ethylene glycol coolant (Refer to specific manual for type and mixture ratio).
Known Issues
Water Pump Seal:
Potential for leaks from the water pump seal, a common maintenance item.
Cam Chain Tensioner:
Some models may benefit from an upgraded cam chain tensioner for longevity.
Regulator Rectifier:
Can be prone to failure; replacement with a more robust unit is sometimes recommended.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
BMW Motorrad is renowned for its engineering quality, durability, and rider-focused design, particularly in adventure touring motorcycles.
Model Evolution
Genesis:
The F650GS platform evolved from the earlier F650 Funduro, offering improved performance, technology, and rider ergonomics. The Dakar variant featured enhanced suspension travel and a larger fuel tank for off-road capability.
Production
Manufacturing Location:
Primarily produced in Berlin, Germany, at BMW's motorcycle plant.
🏆 Awards & Recognition
Recognitions
Industry Standing:
BMW motorcycles, including the F650GS series, are consistently recognized for their build quality, reliability, and engineering prowess in the adventure touring segment.