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Volvo S60 2007 Workshop Repair Service Manual PDF Download
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Basic Information Identification Make: Volvo Model: S60 Year: 2007 Generation Platform: P2 Platform Codes Chassis Code: P24 Introduction Market Position Positioning: Premium compact executive sedan, competing with brands like BMW...
Type: Cars
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| Basic Information | |
| Identification | |
| Make: | Volvo |
| Model: | S60 |
| Year: | 2007 |
| Generation | |
| Platform: | P2 Platform |
| Codes | |
| Chassis Code: | P24 |
| Introduction | |
| Market Position | |
| Positioning: | Premium compact executive sedan, competing with brands like BMW 3 Series, Audi A4, and Mercedes-Benz C-Class. |
| Competitive Analysis | |
| Segment: | Luxury Compact Sedan |
| Key Features | |
| Design Philosophy: | Scandinavian design, focus on safety, comfort, and performance. |
| Safety Focus: | Renowned for advanced safety features, a cornerstone of Volvo's brand identity. |
| Value Proposition | |
| Owner Benefit: | Enables DIY repairs and maintenance, saving significant costs and empowering owners with detailed knowledge. |
| Manual Details | |
| Coverage Areas | |
| Engine Coverage: | All gasoline and diesel engines for the 2007 S60 model line |
| Trim Coverage: | All trim levels (e.g., Base, Convenience, Sport, Premium, R) |
| Transmission Coverage: | All manual and automatic transmission types |
| Page Count | |
| Estimated Pages: | 1500+ |
| Manual Type | |
| Type: | Workshop Repair Service Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Powertrain: | Engine diagnostics, repair, overhaul, cooling system, fuel injection, emission control systems, lubrication, exhaust systems. |
| Transmission Drivetrain: | Manual and automatic transmission service, repair, troubleshooting, clutch system, differential, drive shafts, axles. |
| Chassis Suspension Steering: | Front and rear suspension components, steering system (rack and pinion, power steering), wheel alignment specifications, shock absorbers, springs. |
| Brakes: | Brake system diagnosis, repair, hydraulic system, ABS, EBD, brake pad and rotor replacement, parking brake. |
| Electrical Electronics: | Complete electrical system coverage, wiring diagrams, fuse box layouts, lighting systems, battery, alternator, starter, power accessories, diagnostic trouble codes (DTCs). |
| Body Interior: | Body panels, doors, hood, trunk, glass, interior trim, seats, airbags, seat belts, HVAC system, climate control. |
| Diagnostics Troubleshooting: | Comprehensive troubleshooting guides, diagnostic procedures, fault finding, symptom analysis, intermittent electrical issues. |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, fluid checks and changes (oil, coolant, brake fluid, transmission fluid), filter replacements, belt inspections, spark plug replacement. |
| Repair: | Step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly. |
| Troubleshooting: | Diagnostic flowcharts, common problems and their solutions, specific symptom-based troubleshooting. |
| Wiring Diagrams: | Detailed electrical wiring diagrams for all circuits and systems, color-coded and clearly labeled. |
| Technical Depth | |
| Depth: | Professional-level technical detail, covering basic maintenance to complex engine and transmission overhauls, electronic diagnostics, and bodywork repairs. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Searchability: | Searchable text for quick information retrieval |
| Print Quality | |
| Printability: | Full Printable (allows printing of specific sections or the entire manual) |
| Zoom Capability: | Zoom IN/OUT functionality for detailed viewing of diagrams and text |
| Binding Type | |
| Type: | Digital (Downloadable File) |
| Paper Type | |
| Format Description: | Electronic document, no physical binding or paper type |
| Delivery | |
| Method: | Instant Download |
| Requirements | |
| Software: | Adobe PDF Reader, WinZip (for extraction) |
| Compatibility: | All Versions of Windows & Mac Operating Systems |
| Engine Specifications | |
| Primary Engine | |
| Engine Options: | 2.4L Naturally Aspirated (B5244S4/S5), 2.5L Turbocharged (B5254T2), 2.4L Turbocharged Diesel (D5 - depending on market). |
| Performance | |
| 2.4L Na: | Approx. 168-170 hp, 170 lb-ft torque |
| 2.5L Turbo: | Approx. 208 hp, 236 lb-ft torque |
| S60R (2.5L Turbo): | Approx. 300 hp, 295 lb-ft torque |
| Fuel System | |
| Induction: | Multi-point Fuel Injection (MPI) for NA, Electronic Fuel Injection (EFI) with Turbocharging for T models. |
| Engine Code Examples | |
| Gasoline Naturally Aspirated: | B5244S4 |
| Gasoline Turbocharged: | B5254T2 |
| Diesel Turbocharged: | D5244T4 |
| Transmission | |
| Standard | |
| Transmission Options: | 5-speed Manual (M56), 5-speed Geartronic Automatic (AW55-50SN/AW55-51SN). |
| Optional | |
| All Wheel Drive: | Optional with 2.5T engine, typically paired with Geartronic automatic transmission (AWD system is Haldex-based). |
| Features | |
| Geartronic: | Allows manual selection of gears for a more engaging driving experience. |
| Fluid Specifications | |
| Automatic Transmission Fluid: | Volvo P/N 1161640 (ATF 3309 compliant) - Crucial to use correct fluid type. |
| Manual Transmission Fluid: | Volvo P/N 1161682 (GFT 570) or equivalent API GL-4 SAE 75W-80 synthetic gear oil. |
| Dimensions | |
| Exterior | |
| Length: | Approx. 180.0 inches (4572 mm) |
| Width: | Approx. 70.5 inches (1791 mm) |
| Height: | Approx. 57.7 inches (1466 mm) |
| Wheelbase: | Approx. 105.0 inches (2667 mm) |
| Weights | |
| Curb Weight: | Approx. 3300-3700 lbs (1500-1680 kg) depending on engine and drivetrain |
| Safety Features | |
| Ratings | |
| NHTSA Front Crash: | 5-Star (for 2007 model year) |
| IIHS Side Impact: | Top Safety Pick (for similar model years, indicating excellent performance) |
| Active Features | |
| Braking: | Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA). |
| Stability Control: | Electronic Stability Control (ESC) / Dynamic Stability and Traction Control (DSTC). |
| Passive Features | |
| Airbags: | Driver and front passenger airbags, front side airbags, full-length inflatable curtain airbags (IC). |
| Seat Design: | Whiplash Protection System (WHIPS) in front seats. |
| Technology Features | |
| Infotainment | |
| Audio System: | Available premium audio systems from Dynaudio or Harman Kardon, with CD player, optional satellite radio. |
| Navigation: | Optional factory-installed GPS navigation system. |
| Driver Assistance | |
| Cruise Control: | Standard cruise control, adaptive cruise control (ACC) available on some models. |
| Parking Sensors: | Optional rear parking assist sensors. |
| Connectivity | |
| Bluetooth: | Optional Bluetooth hands-free system (may require specific trim or accessory). |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Every 7,500-10,000 miles or annually, whichever comes first (refer to manual for specific engine type). |
| Timing Belt: | Not applicable for gasoline engines, which use timing chains. Diesel engines (D5) use timing belts and require replacement typically around 70,000-100,000 miles or 7-10 years. |
| Coolant Flush: | Every 2-3 years or 30,000-45,000 miles. |
| Fluid Specifications | |
| Engine Oil: | SAE 0W-30 or 5W-30 synthetic oil meeting Volvo VCC 95200352 specification. |
| Coolant: | Volvo Genuine Coolant (or equivalent) mixed with distilled water at a 50/50 ratio. |
| Known Issues | |
| Ignition Coils: | Can be prone to failure, leading to misfires and rough running. |
| Pcv System: | Positive Crankcase Ventilation (PCV) system can become clogged, causing oil leaks and performance issues. |
| ABS Module: | ABS/Brake control module failure is a known issue, often indicated by ABS warning lights. |
| Transmission Leaks: | Automatic transmission cooler lines or seals can develop leaks. |
| Vehicle History | |
| Brand Heritage | |
| Founder Ethos: | Founded on principles of safety, durability, and reliability. |
| Model Evolution | |
| Generation: | Second generation S60 (2000-2009), with the 2007 model being a facelifted version of the initial P2 platform. |
| Production | |
| Manufacturing Locations: | Primarily manufactured in Ghent, Belgium and Uddevalla, Sweden. |
| Awards & Recognition | |
| Recognitions | |
| Safety Awards: | Consistently received high safety ratings from IIHS and NHTSA throughout its production run. |