2000-2007 BMW F650GS Motorcycles Service Repair Manual (Highly Detailed FSM Preview)
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🏷️ Basic Information Identification Make: BMW Model: F650GS (Single-Cylinder) Model Designation: F650GS Production Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Chassis Code: F650GS (E169/0133) Codes Engine Code Prefix: 169 👋 Introduction Market Position Target Audience: BMW F650GS owners performing DIY maintenance and repairs, independent motorcycle repair shops. Competitive Analysis Advantage: Provides the same detailed information used by dealership technicians, offering a significant cost saving over professional labor. Key Features Feature 1: Instant download for immediate access. Feature 2: Comprehensive coverage from basic maintenance to full engine rebuild. Feature 3: Printable pages for workshop convenience. Feature 4: Detailed diagrams, torque specs, and troubleshooting guides. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance Specific Systems: Motor, Engine Electrics, Fuel Preparation and Control, Fuel Tank and Lines, Radiator, Exhaust System, Clutch, Gearbox, Drive Chain, Steering, Rear Wheel Drive, Brakes, Wheels and Tyres, Frame, Equipment, General Electrical Equipment, Instruments, Lights Page Count Estimated Page Count: Extensive (Full Workshop Service Manual, indicative of several hundred pages) Manual Type Type: Official Full Workshop Service and Repair Manual (FSM) Language Language: English (Assumed based on product description common for dealer manuals) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete tear down and rebuild, motor internal components, valve clearance, torque specifications, lubrication, pistons, connecting rods, crankshaft, cylinder head, cam shafts. Fuel System: Fuel injection system (EFI), fuel pump, fuel tank and lines, fuel preparation and control, mixture screw adjustment, idle control. Cooling System: Radiator, coolant fluid specifications, coolant change procedures, cooling system troubleshooting. Exhaust System: Exhaust system components, muffler, exhaust system installation and removal. Drivetrain: Clutch operation, clutch components, gearbox internal inspection and repair, drive chain maintenance and adjustment, rear wheel drive assembly. Suspension Steering: Front forks (struts), triple clamps, steering head bearings, rear swingarm, shock absorber (strut), linkage components. Braking System: Front and rear brake systems, brake fluid specifications, brake caliper service, brake rotor inspection, brake pad replacement. Wheels Tires: Wheel bearing service, tire pressure specifications, tire installation, wheel balancing. Electrical System: Engine electrics, ignition system, charging system (stator, rectifier, battery), starter motor, lights (headlight, taillight, indicators), instruments, general electrical equipment, fuses, wiring diagrams (implied by FSM). Frame Bodywork: Frame integrity checks, plastic panel removal and installation, fender service. Procedures Included Routine Maintenance: Oil change, filter replacement, chain adjustment, brake checks, tire pressure, fluid level checks, lubrication schedule. Troubleshooting: Diagnosis of common problems (e.g., no spark, starting issues, idle problems), error code interpretation (implied by 'error code' tag). Repair Rebuild: Complete engine rebuild, gearbox overhaul, suspension fork service, brake system overhaul, electrical component replacement. Diagnostics: Systematic diagnosis and testing of engine, electrical, and mechanical components. Installation Adjustment: Installation and adjustment of various components including cables, levers, and suspension settings. Technical Depth Depth: High: Covers complete teardown and rebuild, detailed component diagrams, torque specifications, fluid capacities, and diagnostic procedures, mirroring dealer workshop manuals. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text within PDF (typical for professionally created PDFs). Print Quality Printability: All pages printable. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Compatible with all versions of Windows & Mac. Requirements Software Requirements: Adobe PDF Reader. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 652 cc (Cubic Centimeters) Bore: 100 mm Stroke: 83 mm Compression Ratio: 10.0:1 Valve Train: DOHC (Double Overhead Camshaft), 4 valves per cylinder Performance Horsepower: Approx. 50 HP @ 6500 RPM (varies slightly by year/region) Torque: Approx. 44 ft-lb (60 Nm) @ 5000 RPM (varies slightly by year/region) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Digital Motor Electronics (DME) Fuel Type: Unleaded gasoline Lubrication Oil Type Specification: Refer to manual for exact viscosity and API rating (commonly SAE 10W-40, API SG or higher). Oil Capacity: Refer to manual (typically around 2.0 - 2.5 liters with filter change). 🔧 Transmission Standard Type: Constant mesh 5-speed gearbox Features Clutch Type: Wet multi-disc clutch, cable-actuated Final Drive: O-ring sealed chain drive 📐 Dimensions Weights Dry Weight: Approx. 192 kg (423 lbs) Curb Weight: Approx. 207 kg (456 lbs) Fuel Capacity Fuel Tank Capacity: 17 liters (4.5 U.S. gallons) Dimensions Length: Approx. 2,180 mm (85.8 in) Width: Approx. 870 mm (34.3 in) at handlebars Height: Approx. 1,310 mm (51.6 in) at windscreen 🛡️ Safety Features Active Features Brakes: Standard ABS (Anti-lock Braking System) available on some models/options. Passive Features Frame Construction: Steel tube frame providing stability and rider protection. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation with analog/digital display for speed, RPM, fuel level, gear indicator, and warning lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some configurations. Connectivity Connectivity Features: N/A (No Bluetooth or smart device integration on these models). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically every 6,000 - 10,000 km or annually)....
Electronic Fuel Injection (EFI) - Digital Motor Electronics (DME)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type Specification:
Refer to manual for exact viscosity and API rating (commonly SAE 10W-40, API SG or higher).
Oil Capacity:
Refer to manual (typically around 2.0 - 2.5 liters with filter change).
🔧 Transmission
Standard
Type:
Constant mesh 5-speed gearbox
Features
Clutch Type:
Wet multi-disc clutch, cable-actuated
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Weights
Dry Weight:
Approx. 192 kg (423 lbs)
Curb Weight:
Approx. 207 kg (456 lbs)
Fuel Capacity
Fuel Tank Capacity:
17 liters (4.5 U.S. gallons)
Dimensions
Length:
Approx. 2,180 mm (85.8 in)
Width:
Approx. 870 mm (34.3 in) at handlebars
Height:
Approx. 1,310 mm (51.6 in) at windscreen
🛡️ Safety Features
Active Features
Brakes:
Standard ABS (Anti-lock Braking System) available on some models/options.
Passive Features
Frame Construction:
Steel tube frame providing stability and rider protection.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation with analog/digital display for speed, RPM, fuel level, gear indicator, and warning lights.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some configurations.
Connectivity
Connectivity Features:
N/A (No Bluetooth or smart device integration on these models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 6,000 - 10,000 km or annually).
Valve Adjustment Interval:
Refer to manual (typically every 12,000 - 20,000 km).
Spark Plug Replacement:
Refer to manual (typical interval around 10,000 - 20,000 km depending on plug type).
Fluid Specifications
Coolant Type:
Refer to manual for specific BMW approved coolant (typically a silicate-free ethylene glycol-based coolant).
Brake Fluid Type:
DOT 4 (or DOT 5.1 if specified).
Known Issues
Common Problems:
Potential for fuel pump issues (especially in older models), water pump seal leaks, occasional regulator/rectifier failures, and throttle cable wear. Regular maintenance is key to longevity.
Part Numbers
Oil Filter Example:
Example: Mann-Filter MW 64/1, HF 160 (verify with manual/parts catalog).
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad's reputation for engineering excellence, durability, and adventure touring capabilities.
Model Evolution
F650Gs Development:
The F650GS (single-cylinder) evolved from the F650 Funduro, offering improved ergonomics, a more modern fuel-injected engine, and a revised chassis for enhanced versatility in both on-road and light off-road conditions.
Production
Manufacturing Location:
Assembled in Germany (with components sourced globally).
🏆 Awards & Recognition
Recognitions
Award Category:
The F650GS platform is widely recognized for its reliability, versatility, and suitability for adventure touring and commuting.