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BMW K 1200 LT 2000-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K 1200 LT Model Variant: K1200LT Codes Platform Code: K589 👋 Introduction Market Position Market Segment: Luxury Touring Motorcycle Target Audience: Long-distance touring riders, those seeking comfort and amenities Competitive Analysis Key Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture Key Features Unique Selling Points: BMW's characteristic boxer-twin engine (though this is a transverse inline-four), Telelever front suspension, extensive touring features, high build quality 📋 Manual Details Coverage Areas Covered Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Page Count Page Count: Comprehensive (Exact page count not specified in product info, typical for full factory manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English (Assumed, standard for BMW North America factory manuals) Format Format: Digital (PDF or similar digital format implied by online sales) 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, assembly, inspection, and repair of engine components (e.g., cylinder head, block, crankshaft, pistons, connecting rods, camshafts) Engine Management: EFI system, ignition system, sensors, actuators, ECU diagnostics, fault code interpretation Fuel System: Fuel pump, injectors, fuel lines, fuel tank, pressure regulator, EFI components Cooling System: Radiator, coolant pump, thermostat, fan, coolant lines, pressure testing Exhaust System: Exhaust manifold, catalytic converter, mufflers, lambda sensors Transmission: Clutch, gearbox (5-speed sequential), internal components, troubleshooting, maintenance Driveline: Shaft drive, universal joints, final drive, lubrication Suspension Front: Telelever front suspension system, fork seals, damping, springs, linkages, alignment Suspension Rear: Monolever rear suspension, shock absorber, linkage, preload adjustment, rebound damping Brakes Front: Dual disc brakes, ABS II, caliper service, pad replacement, rotor inspection, fluid flush, bleeding Brakes Rear: Single disc brake, ABS II, caliper service, pad replacement, rotor inspection, fluid flush, bleeding Wheels Tires: Wheel bearing service, tire mounting, balancing, recommended tire sizes Electrical System General: Wiring diagrams, battery, charging system (alternator, regulator), starter motor Lighting System: Headlights, taillights, turn signals, auxiliary lighting, bulb replacement, wiring Instrumentation: Dashboard, gauges, indicators, warning lights, diagnostic functions Comfort Features: Heated grips, heated seats, electric windscreen, cruise control, reverse gear system Bodywork Chassis: Frame inspection, fairing removal/installation, body panel repair, seat mechanisms Storage: Top case, saddlebag systems, locking mechanisms, seals Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, chain/driveshaft lubrication, spark plug replacement Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts Component Repair: Detailed step-by-step instructions for repairing or replacing all major and minor components Electrical Diagnostics: Wiring diagrams, testing procedures for electrical circuits, component testing Engine Rebuild: Complete engine disassembly, inspection of wear limits, reassembly, and break-in procedures Suspension Overhaul: Fork seal replacement, shock absorber servicing, linkage bearing replacement Brake System Service: Brake bleeding (including ABS systems), caliper rebuild, rotor replacement ABS System Diagnosis: Specific procedures for diagnosing and troubleshooting the BMW ABS II system Reverse Gear Operation: Service and troubleshooting for the electric reverse gear system Torque Specifications: Detailed torque values for all critical fasteners Technical Depth Depth: Factory-level, comprehensive coverage for all maintenance, repair, and diagnostic tasks 📊 Manual Specifications File Format File Type: PDF (Most common for digital service manuals) Searchability: Likely searchable text (standard for reputable digital manuals) Print Quality Print Quality: High-resolution (Designed for clear printing of diagrams and text) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Transverse Inline Four-Cylinder Displacement: 1171 cc (for the K1200LT model) Bore X Stroke: 79 mm x 59 mm Compression Ratio: 10.0:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Est: Approx. 98 hp @ 6,750 rpm (for 2000-2003 models) Torque Est: Approx. 115 Nm (85 lb-ft) @ 5,250 rpm (for 2000-2003 models) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Motronic Fuel Type: Unleaded Premium (95 RON / 91 AKI) Fuel Tank Capacity: 22 liters (5.8 US gallons) 🔧 Transmission Standard Transmission Type: 5-Speed Sequential Manual Clutch: Hydraulically operated, multi-disc wet clutch Features Final Drive: Enclosed driveshaft with universal joint 📐 Dimensions Exterior Length: Approx. 2,580 mm (101.6 in) Width Est: Approx. 990 mm (39.0 in) at handlebars Height Est: Approx. 1,510 mm (59.4 in) at windscreen Weights Dry Weight Est: Approx. 323 kg (712 lbs) Wet Weight Est: Approx. 345 kg (761 lbs) Max Payload Est: Approx. 200 kg (441 lbs) 🛡️ Safety Features Active Features ABS: BMW Motorrad Integral ABS II (Anti-lock Braking System) Cruise Control: Standard feature on most models Passive Features Lighting: Halogen headlights, integrated turn signals, large taillight assembly Frame Construction: Aluminum twin-spar frame offering high rigidity 💡 Technology Features Infotainment Audio System: Integrated radio/cassette (later models may have CD changer option), often with handlebar controls Navigation: Optional BMW Navigator or provisions for aftermarket units Driver Assistance Cruise Control: Standard electronic cruise control for highway comfort Connectivity Communication: Provision for intercom systems for rider-passenger communication Comfort Tech Windscreen: Electrically adjustable windscreen...
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BMW K 1200 LT 2000-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K 1200 LT
Model Variant:
K1200LT
Codes
Platform Code:
K589
👋 Introduction
Market Position
Market Segment:
Luxury Touring Motorcycle
Target Audience:
Long-distance touring riders, those seeking comfort and amenities
Competitive Analysis
Key Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture
Key Features
Unique Selling Points:
BMW's characteristic boxer-twin engine (though this is a transverse inline-four), Telelever front suspension, extensive touring features, high build quality
📋 Manual Details
Coverage Areas
Covered Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Page Count
Page Count:
Comprehensive (Exact page count not specified in product info, typical for full factory manuals)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (Assumed, standard for BMW North America factory manuals)
Format
Format:
Digital (PDF or similar digital format implied by online sales)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, assembly, inspection, and repair of engine components (e.g., cylinder head, block, crankshaft, pistons, connecting rods, camshafts)
Engine Management:
EFI system, ignition system, sensors, actuators, ECU diagnostics, fault code interpretation
Fuel System:
Fuel pump, injectors, fuel lines, fuel tank, pressure regulator, EFI components
Cooling System:
Radiator, coolant pump, thermostat, fan, coolant lines, pressure testing
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, lambda sensors
Transmission:
Clutch, gearbox (5-speed sequential), internal components, troubleshooting, maintenance
Driveline:
Shaft drive, universal joints, final drive, lubrication
Suspension Front:
Telelever front suspension system, fork seals, damping, springs, linkages, alignment
Suspension Rear:
Monolever rear suspension, shock absorber, linkage, preload adjustment, rebound damping
Brakes Front:
Dual disc brakes, ABS II, caliper service, pad replacement, rotor inspection, fluid flush, bleeding
Brakes Rear:
Single disc brake, ABS II, caliper service, pad replacement, rotor inspection, fluid flush, bleeding
Wheels Tires:
Wheel bearing service, tire mounting, balancing, recommended tire sizes
Electrical System General:
Wiring diagrams, battery, charging system (alternator, regulator), starter motor
Lighting System:
Headlights, taillights, turn signals, auxiliary lighting, bulb replacement, wiring
Instrumentation:
Dashboard, gauges, indicators, warning lights, diagnostic functions
Comfort Features:
Heated grips, heated seats, electric windscreen, cruise control, reverse gear system
Bodywork Chassis:
Frame inspection, fairing removal/installation, body panel repair, seat mechanisms
Storage:
Top case, saddlebag systems, locking mechanisms, seals
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, chain/driveshaft lubrication, spark plug replacement
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts
Component Repair:
Detailed step-by-step instructions for repairing or replacing all major and minor components
Electrical Diagnostics:
Wiring diagrams, testing procedures for electrical circuits, component testing
Engine Rebuild:
Complete engine disassembly, inspection of wear limits, reassembly, and break-in procedures
Suspension Overhaul:
Fork seal replacement, shock absorber servicing, linkage bearing replacement
Brake System Service:
Brake bleeding (including ABS systems), caliper rebuild, rotor replacement
ABS System Diagnosis:
Specific procedures for diagnosing and troubleshooting the BMW ABS II system
Reverse Gear Operation:
Service and troubleshooting for the electric reverse gear system
Torque Specifications:
Detailed torque values for all critical fasteners
Technical Depth
Depth:
Factory-level, comprehensive coverage for all maintenance, repair, and diagnostic tasks
📊 Manual Specifications
File Format
File Type:
PDF (Most common for digital service manuals)
Searchability:
Likely searchable text (standard for reputable digital manuals)
Print Quality
Print Quality:
High-resolution (Designed for clear printing of diagrams and text)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Transverse Inline Four-Cylinder
Displacement:
1171 cc (for the K1200LT model)
Bore X Stroke:
79 mm x 59 mm
Compression Ratio:
10.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Est:
Approx. 98 hp @ 6,750 rpm (for 2000-2003 models)
Torque Est:
Approx. 115 Nm (85 lb-ft) @ 5,250 rpm (for 2000-2003 models)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Motronic
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Fuel Tank Capacity:
22 liters (5.8 US gallons)
🔧 Transmission
Standard
Transmission Type:
5-Speed Sequential Manual
Clutch:
Hydraulically operated, multi-disc wet clutch
Features
Final Drive:
Enclosed driveshaft with universal joint
📐 Dimensions
Exterior
Length:
Approx. 2,580 mm (101.6 in)
Width Est:
Approx. 990 mm (39.0 in) at handlebars
Height Est:
Approx. 1,510 mm (59.4 in) at windscreen
Weights
Dry Weight Est:
Approx. 323 kg (712 lbs)
Wet Weight Est:
Approx. 345 kg (761 lbs)
Max Payload Est:
Approx. 200 kg (441 lbs)
🛡️ Safety Features
Active Features
ABS:
BMW Motorrad Integral ABS II (Anti-lock Braking System)
Cruise Control:
Standard feature on most models
Passive Features
Lighting:
Halogen headlights, integrated turn signals, large taillight assembly
Frame Construction:
Aluminum twin-spar frame offering high rigidity
💡 Technology Features
Infotainment
Audio System:
Integrated radio/cassette (later models may have CD changer option), often with handlebar controls
Navigation:
Optional BMW Navigator or provisions for aftermarket units
Driver Assistance
Cruise Control:
Standard electronic cruise control for highway comfort
Connectivity
Communication:
Provision for intercom systems for rider-passenger communication
Comfort Tech
Windscreen:
Electrically adjustable windscreen for optimal wind protection
Heated Features:
Heated grips and heated rider/passenger seats
Reverse Gear:
Electric reverse assist for maneuvering at low speeds
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km or 6,000 miles
Filter Replacement:
Oil filter with every oil change, air filter typically every 20,000-30,000 km
Spark Plug Replacement:
Typically every 20,000-30,000 km
Valve Adjustment:
Typically every 30,000-40,000 km
Fluid Specifications
Engine Oil:
BMW Motorrad Advanced Oil SAE 15W-50 (or equivalent API SG/JASO MA rated oil)
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter change
Brake Fluid:
DOT 4 (for both front and rear systems)
Coolant:
BMW Motorrad Coolant (ethylene glycol based, with corrosion inhibitors)
Final Drive Oil:
BMW Gear Oil Hypoid SAE 75W-90 (or equivalent API GL-5)
Known Issues
Common Wear Items:
Clutch wear, wheel bearings, front fork seals, rear shock absorber damping
Electrical Issues:
Can include ABS sensor issues, starter solenoid problems, and occasional instrument cluster glitches
Fuel System Issues:
Potential for injector clogging or fuel pressure regulator issues if fuel quality is poor
Comfort Systems:
Heated elements (grips/seats) and electric windshield motors can be points of failure
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW Motorrad has a long history of producing high-quality, technologically advanced motorcycles, particularly known for touring and sport-touring segments.
Model Evolution
Predecessor:
The K 1200 LT succeeded earlier K-series touring models, evolving the K-series platform.
Successor:
The K 1200 LT was replaced by the K 1300 LT and later the R 1200 RT and K 1600 GTL models.
Production
Production Period:
1999-2009 (for the K1200LT model)
Manufacturing Location:
Berlin, Germany (Spandau plant)
🏆 Awards & Recognition
Recognitions
Typical Awards:
While specific awards for the 2000-2009 K 1200 LT aren't universally cataloged, its predecessor and the model line often received accolades for comfort, touring capability, and engineering from motorcycle publications like Cycle World, Motorcyclist, and Rider Magazine.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for its intended purpose as a long-distance tourer, despite some acknowledged complexities in maintenance.
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