Aprilia Pegaso 655 2000 Full Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Pegaso 655
Year:
2000
Codes
Vin Prefix:
ZDP
Generation
Generation Code:
1st Gen (Pegaso 650/660 family)
👋 Introduction
Market Position
Target Audience:
Professional Technicians, DIY Mechanics, Enthusiasts undertaking repair and maintenance
Competitive Analysis
Value Proposition:
Comprehensive repair information, detailed diagnostics, and extensive illustrations comparable to official service manuals, delivered instantly
Key Features
Delivery Method:
Instant Download, eliminating shipping costs and wait times
Content Philosophy:
Bridging the gap between professional workshop needs and the capabilities of the home mechanic
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair
Secondary Coverage:
Maintenance, Diagnostics, Rebuild, Refurbishment, Restoration
Page Count
Estimated Page Count:
Likely 300-500+ pages (typical for full service manuals)
Manual Type
Manual Type:
Full Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Searchability:
PDF format allows for text searching of keywords and procedures
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine overhaul, tuning, diagnostics, and component repair (including carburetor system, ignition, cooling, lubrication)
Transmission:
Clutch, gearbox operation, maintenance, repair, and troubleshooting
Electrical System:
Detailed wiring diagrams, component testing, troubleshooting for ignition, lighting, charging, starting, and accessories
Chassis Suspension:
Front fork (telescopic, possibly upside-down depending on specific variant), rear shock absorber, swingarm, wheel bearings, steering head bearings
Brakes:
Front and rear brake system maintenance, caliper overhaul, master cylinder, bleeding procedures, disc and pad replacement
Fuel System:
Carburetor specifications, adjustment, cleaning, fuel tank, fuel lines, fuel pump (if applicable)
Exhaust System:
Exhaust pipe and muffler inspection, maintenance
Bodywork Frame:
Fairings, seat, fuel tank, fenders, frame inspection and maintenance
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points
Repair:
Step-by-step repair instructions for all major components and systems
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults
Diagnostics:
Detailed diagnostic flowcharts and electrical troubleshooting guides
Rebuild:
Complete engine and component rebuild instructions
Technical Depth
Depth:
Professional Technician Level, with detailed data for DIY mechanics
Illustrations:
Detailed illustrations, drawings, and photos for visual guidance
Instructions:
Numbered, step-by-step instructions with bold figure numbers for easy reference
Special Instructions:
Notes, cautions, and warnings to highlight critical information
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
All Windows and Mac versions
Print Quality
Printability:
Full Printable
Digital Storage:
Can be saved to hard drive and burned to CD-ROM
Binding Type
Binding Type:
Digital (No physical binding)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Archive Requirement:
WinRAR
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, Four-stroke (likely Rotax-derived, as common for Aprilia in this era)
Displacement:
Approximately 655cc (as indicated by model name)
Bore X Stroke:
Specifics require manual reference, but typical for this size might be around 100mm x 80mm
Cooling System:
Liquid-cooled
Performance
Horsepower Range:
Likely 40-50 hp (for the 655cc variant)
Torque Range:
Likely 50-60 Nm
Fuel System
Carburetion:
Likely twin Mikuni or Dell'Orto carburetors (e.g., 33-36mm)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
Electronic ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Wet, multi-plate clutch
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Specific dimensions require manual reference, but generally a mid-size adventure-style motorcycle
Weights
Dry Weight:
Approx. 160-170 kg (varies by specific model variant)
Fuel Tank Capacity:
Approx. 15-17 liters
🛡️ Safety Features
Active Features
Braking System:
Disc brakes front and rear (likely single disc front, single disc rear for this model)
Passive Features
Lighting:
Headlight, taillight, turn signals, brake light
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, odometer, trip meter, warning lights
Driver Assistance
ABS:
Not typically standard on this model/era, check manual for variants
Connectivity
Usb Charging:
Not applicable for this model year
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, consult manual for exact spec
Oil Change Interval
Oil Type:
10W-40 or 15W-50 motorcycle-specific synthetic or semi-synthetic oil (verify with manual)
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water)
Brake Fluid:
DOT 4 (or specified by Aprilia)
Known Issues
Potential Issues:
Carburetor synchronization and tuning, cam chain tensioner wear, electrical connections, regulator/rectifier failure (common to many motorcycles of this era)
Troubleshooting Focus:
The manual's detailed troubleshooting section is critical for addressing these common points.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer known for its sport motorcycles and scooters.
Model Evolution
Pegaso Lineage:
The Pegaso line was Aprilia's entry into the dual-sport/adventure touring segment, evolving from earlier 650cc models. The 655cc designation likely refers to a specific engine iteration or market variant within the broader Pegaso family.
Production
Production Era:
Late 1990s to early 2000s
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for its adventure touring capabilities and distinctive styling. Specific awards are difficult to pinpoint without dedicated historical market data.
Step-by-step repair instructions for all major components and systems
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults
Diagnostics:
Detailed diagnostic flowcharts and electrical troubleshooting guides
Rebuild:
Complete engine and component rebuild instructions
Technical Depth
Depth:
Professional Technician Level, with detailed data for DIY mechanics
Illustrations:
Detailed illustrations, drawings, and photos for visual guidance
Instructions:
Numbered, step-by-step instructions with bold figure numbers for easy reference
Special Instructions:
Notes, cautions, and warnings to highlight critical information
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
All Windows and Mac versions
Print Quality
Printability:
Full Printable
Digital Storage:
Can be saved to hard drive and burned to CD-ROM
Binding Type
Binding Type:
Digital (No physical binding)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Archive Requirement:
WinRAR
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, Four-stroke (likely Rotax-derived, as common for Aprilia in this era)
Displacement:
Approximately 655cc (as indicated by model name)
Bore X Stroke:
Specifics require manual reference, but typical for this size might be around 100mm x 80mm
Cooling System:
Liquid-cooled
Performance
Horsepower Range:
Likely 40-50 hp (for the 655cc variant)
Torque Range:
Likely 50-60 Nm
Fuel System
Carburetion:
Likely twin Mikuni or Dell'Orto carburetors (e.g., 33-36mm)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
Electronic ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Wet, multi-plate clutch
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Specific dimensions require manual reference, but generally a mid-size adventure-style motorcycle
Weights
Dry Weight:
Approx. 160-170 kg (varies by specific model variant)
Fuel Tank Capacity:
Approx. 15-17 liters
🛡️ Safety Features
Active Features
Braking System:
Disc brakes front and rear (likely single disc front, single disc rear for this model)
Passive Features
Lighting:
Headlight, taillight, turn signals, brake light
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, odometer, trip meter, warning lights
Driver Assistance
ABS:
Not typically standard on this model/era, check manual for variants
Connectivity
Usb Charging:
Not applicable for this model year
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, consult manual for exact spec
Oil Change Interval
Oil Type:
10W-40 or 15W-50 motorcycle-specific synthetic or semi-synthetic oil (verify with manual)
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water)
Brake Fluid:
DOT 4 (or specified by Aprilia)
Known Issues
Potential Issues:
Carburetor synchronization and tuning, cam chain tensioner wear, electrical connections, regulator/rectifier failure (common to many motorcycles of this era)
Troubleshooting Focus:
The manual's detailed troubleshooting section is critical for addressing these common points.
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer known for its sport motorcycles and scooters.
Model Evolution
Pegaso Lineage:
The Pegaso line was Aprilia's entry into the dual-sport/adventure touring segment, evolving from earlier 650cc models. The 655cc designation likely refers to a specific engine iteration or market variant within the broader Pegaso family.
Production
Production Era:
Late 1990s to early 2000s
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-regarded for its adventure touring capabilities and distinctive styling. Specific awards are difficult to pinpoint without dedicated historical market data.