🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2000 Engine Code: Rotax 956 V-Twin Generation First Generation Start Year: 1998 👋 Introduction Market Position Motorcycle Segment: Superbike, Performance Sportbike Target Audience: Enthusiasts seeking detailed maintenance and repair knowledge for their Aprilia RSV Mille. Competitive Analysis Competitors: Ducati 916, Honda VTR1000F Firestorm, Suzuki TL1000R. Key Features Vehicle Appeal: Italian design, powerful V-twin engine, track-focused performance. Manual Value Proposition: Provides essential information for owners to maintain and repair their high-performance motorcycle, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Component Focus: Engine, Chassis, Electrical System, Bodywork, Suspension, Brakes, Drivetrain, Fuel System, Cooling System, Exhaust System Page Count Estimated Pages: 500+ Manual Type Type: Workshop Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, component diagnostics, tuning, lubrication, cooling system. Fuel System: Carburetor (Mikuni BSR) service, fuel pump, fuel lines, fuel filter replacement. Ignition System: ECU, spark plugs, ignition coils, wiring diagnostics. Transmission Drivetrain: Clutch operation, gearbox disassembly and assembly, chain and sprockets maintenance, final drive. Brakes: Hydraulic system, caliper service, disc inspection, master cylinder maintenance, bleeding procedures. Suspension: Front forks (Ohlins optional on some models, but stock is typically Showa or Marzocchi), rear shock absorber, linkage service, adjustments. Electrical System: Wiring diagrams, component testing, battery maintenance, lighting, starter system, charging system diagnostics. Chassis Frame: Frame inspection, steering head bearing service, swingarm maintenance. Bodywork: Fairing removal and installation, seat maintenance, minor body panel repairs. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, tire pressure checks, spark plug replacement. Troubleshooting: Systematic diagnostic procedures for common issues, fault finding guides. Major Repairs: Engine rebuilds, gearbox overhauls, suspension component replacement, electrical system diagnostics and repair. Component Rebuilds: Carburetor overhaul, brake caliper rebuild, fuel pump service. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Level: Advanced diagnostic procedures for electrical and mechanical issues. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Displacement: 998 cc (approximate, designation 956X often relates to early development or specific variant) Bore X Stroke: 97 x 68 mm (typical for Rotax 998) Valvetrain: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: Approx. 130 HP @ 9,500 rpm Torque: Approx. 100 Nm (74 lb-ft) @ 7,500 rpm Fuel System Carburetion: Dual Mikuni BSR 40mm flat-slide carburetors Fuel Capacity: 18 Liters (4.75 US gal) Lubrication Oil Type: Semi-synthetic or fully synthetic motorcycle oil, 10W-40 or 15W-50 recommended (check specific manual) Oil Capacity: Approx. 3.4 Liters (3.6 US qt) with filter change 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multi-plate, hydraulic actuation Final Drive: O-ring sealed chain Fluid Specification Transmission Oil: API SG or SH, JASO MA rated 80W-90 gear oil (check specific manual for exact type) 📐 Dimensions Exterior Length: Approx. 2050 mm (80.7 in) Width: Approx. 720 mm (28.3 in) (excluding mirrors) Height: Approx. 1160 mm (45.7 in) (seat height) Weights Dry Weight: Approx. 183 kg (403 lbs) Wet Weight: Approx. 204 kg (450 lbs) (fully fueled) 🛡️ Safety Features Ratings Safety Features Overview: Designed for track and road use, relies on rider skill and advanced chassis dynamics. Active Features Brakes: Dual front 320mm discs with 4-piston calipers, single rear 220mm disc with 2-piston caliper. Suspension: Adjustable front forks and rear monoshock for personalized handling and stability. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and light weight. 💡 Technology Features Infotainment Infotainment System: N/A (Performance motorcycle focused, minimal electronic amenities) Driver Assistance Traction Control: None ABS: Optional on some later models, typically not present on the 2000 variant. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or annually, whichever comes first. Spark Plug Replacement: Every 12,000 km (7,500 miles). Chain Lubrication: Every 1,000 km (600 miles) or after riding in wet conditions. Valve Clearance Check: Every 12,000 km (7,500 miles). Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors. Mix 50/50 with distilled water. Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Cam chain tensioners (can become noisy), clutch slave cylinder seal leaks, regulator/rectifier failures (pre-2002 models). Performance Tips: Regular carb synchronization and cleaning is crucial for optimal performance. Check for air leaks in the intake system. 📚 Vehicle History Brand Heritage Manufacturer: Aprilia is an Italian motorcycle manufacturer with a strong racing pedigree, known for its innovative designs and performance-oriented motorcycles. Model Evolution Rsv Mille Lineage: The RSV Mille was Aprilia's flagship sportbike, introduced in 1998 as a successor to the RS250 and designed to compete in the liter-class superbike segment. The...