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BMW 328 328i 2000 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Year: 2000 Generation Chassis Code: E46 Codes Engine Code Primary: M52TU B28 👋 Introduction Market Position Vehicle Class: Compact Executive Sedan/Coupe (E46 generation) Competitive Analysis Competitors 2000: Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS300, Infiniti G20. Key Features Engineering Philosophy: BMW's signature rear-wheel-drive dynamics, balanced chassis, premium interior, and sophisticated engine technology. Target Audience: Enthusiasts and drivers prioritizing performance, handling, and a luxurious driving experience. Manual Value Proposition Benefit To Owner: Enables owners to perform maintenance and repairs accurately, saving costs and preserving vehicle integrity. Benefit To Technician: Provides the essential data and procedures used by professional BMW technicians. 📋 Manual Details Coverage Areas Overall Scope: Comprehensive service, repair, and diagnostic information for the 2000 BMW 328i (E46). Specific Systems: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Emissions Control, Diagnostic Trouble Codes (DTCs). Page Count Estimated Pages: Approximately 1000+ Manual Type Type: Workshop Service Repair Manual Language Primary Language: English Format Format Type: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, assembly, component testing, timing procedures, cylinder head, piston, crankshaft, camshafts, valvetrain. Engine Management: Fuel injection system, ignition system, emission control systems (including VANOS), sensors, actuators, ECU diagnostics. Transmission Manual: Clutch, gearbox overhaul, gear shift mechanism, maintenance and repair of the manual gearbox. Transmission Automatic: Automatic transmission diagnosis, fluid service, filter replacement, control module diagnostics, common fault codes. Drivetrain: Driveshafts, CV joints, differential, rear axle assembly, prop shaft. Suspension Front: MacPherson struts, control arms, ball joints, wheel bearings, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, diagnostic and repair. Brakes Front: Disc brake system, caliper overhaul, pad replacement, rotor specifications, ABS components. Electrical System: Battery, charging system, starter motor, lighting system, fuses, relays, wiring diagrams. Body Electrical: Power windows, mirrors, locks, central locking system, interior/exterior lighting, instrument cluster, warning lights. HVAC: Air conditioning system, heater core, blower motor, climate control module, refrigerant handling, diagnostic procedures. Suspension Rear Sub Section: Multi-link suspension, shock absorbers, bushings, alignment specifications. Brakes Rear Sub Section: Disc brake system, caliper overhaul, pad replacement, rotor specifications, parking brake mechanism. Bodywork Exterior: Body panel removal/installation, door mechanisms, glass replacement, seals, bumpers. Interior: Seat removal/installation, dashboard disassembly, trim panel replacement, sound deadening. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter replacement, cabin filter replacement, coolant flush. Component Replacement: Alternator, starter, water pump, thermostat, fuel pump, mass airflow sensor, ignition coils, oxygen sensors. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, using diagnostic tools and visual inspection. Diagnostics: OBD-II diagnostics, interpreting fault codes, live data analysis, advanced electronic diagnostics. Rebuilding: Detailed instructions for engine and transmission rebuilds, including torque specifications and clearances. Technical Depth Level: Professional / Factory Level Detail Level: Includes detailed torque specifications, tolerances, special tool requirements, and step-by-step repair procedures. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely text-searchable for quick information retrieval. Printability: Printable pages for physical reference. Print Quality Image Clarity: High-resolution diagrams and illustrations. Binding Type Physical Manual: N/A (Digital) Paper Type Physical Manual: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Family: M52 Engine Designation: M52TU B28 (Technical Update) Configuration: Inline 6-cylinder Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 85.0 mm Compression Ratio: 10.2:1 Valve Train: DOHC, 4 valves per cylinder, Double VANOS (Variable Valve Timing) Performance Horsepower Hp: 193 hp @ 5500 rpm Torque Lb Ft: 206 lb-ft @ 3500 rpm Fuel System Induction: Electronic multi-point fuel injection (Bosch Motronic ME7.2) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Fuel Delivery: Electric fuel pump with pressure regulator 🔧 Transmission Standard Type Manual: 5-speed Manual Getrag GS5-39DZ Optional Type Automatic: 5-speed Steptronic Automatic (GM 5L40-E) Features Clutch Type: Hydraulic, single dry plate Automatic Control: Electronic control with adaptive shift programs and Steptronic manual shift mode. Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (or equivalent Pentosin MTF2) Automatic Transmission Fluid: Dexron III (or equivalent) 📐 Dimensions Exterior Length: 177.4 inches (4506 mm) Width: 68.9 inches (1750 mm) Height: 55.4 inches (1407 mm) Wheelbase: 107.3 inches (2726 mm) Weights Curb Weight Manual: 3375 lbs (1531 kg) Curb Weight Automatic: 3450 lbs (1565 kg) Gross Vehicle Weight Rating Gvwr: 4497 lbs (2040 kg) Towing Capacity: Not recommended for towing 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (Driver/Passenger) - 2000 model year testing IIHS Side Impact: Good (for vehicles of similar design) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Automatic Stability Control (ASC+T) Stability Control: Standard Dynamic Stability Control (DSC) (optional on some early models, standard on later E46) Passive Features Airbags Front: Dual front airbags Airbags Side: Optional front-seat side-impact airbags Seatbelts: Three-point inertia-reel seat belts with front pre-tensioners Chassis Design: Reinforced safety cell construction 💡 Technology Features Infotainment Audio System:...
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BMW 328 328i 2000 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
328i
Year:
2000
Generation
Chassis Code:
E46
Codes
Engine Code Primary:
M52TU B28
👋 Introduction
Market Position
Vehicle Class:
Compact Executive Sedan/Coupe (E46 generation)
Competitive Analysis
Competitors 2000:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS300, Infiniti G20.
Key Features
Engineering Philosophy:
BMW's signature rear-wheel-drive dynamics, balanced chassis, premium interior, and sophisticated engine technology.
Target Audience:
Enthusiasts and drivers prioritizing performance, handling, and a luxurious driving experience.
Manual Value Proposition
Benefit To Owner:
Enables owners to perform maintenance and repairs accurately, saving costs and preserving vehicle integrity.
Benefit To Technician:
Provides the essential data and procedures used by professional BMW technicians.
📋 Manual Details
Coverage Areas
Overall Scope:
Comprehensive service, repair, and diagnostic information for the 2000 BMW 328i (E46).
Specific Systems:
Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Emissions Control, Diagnostic Trouble Codes (DTCs).
Page Count
Estimated Pages:
Approximately 1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
Format Type:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, assembly, component testing, timing procedures, cylinder head, piston, crankshaft, camshafts, valvetrain.
Engine Management:
Fuel injection system, ignition system, emission control systems (including VANOS), sensors, actuators, ECU diagnostics.
Transmission Manual:
Clutch, gearbox overhaul, gear shift mechanism, maintenance and repair of the manual gearbox.
Transmission Automatic:
Automatic transmission diagnosis, fluid service, filter replacement, control module diagnostics, common fault codes.
Drivetrain:
Driveshafts, CV joints, differential, rear axle assembly, prop shaft.
Suspension Front:
MacPherson struts, control arms, ball joints, wheel bearings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, diagnostic and repair.
Brakes Front:
Disc brake system, caliper overhaul, pad replacement, rotor specifications, ABS components.
Electrical System:
Battery, charging system, starter motor, lighting system, fuses, relays, wiring diagrams.
Body Electrical:
Power windows, mirrors, locks, central locking system, interior/exterior lighting, instrument cluster, warning lights.
HVAC:
Air conditioning system, heater core, blower motor, climate control module, refrigerant handling, diagnostic procedures.
Suspension Rear
Sub Section:
Multi-link suspension, shock absorbers, bushings, alignment specifications.
Brakes Rear
Sub Section:
Disc brake system, caliper overhaul, pad replacement, rotor specifications, parking brake mechanism.
Bodywork
Exterior:
Body panel removal/installation, door mechanisms, glass replacement, seals, bumpers.
Interior:
Seat removal/installation, dashboard disassembly, trim panel replacement, sound deadening.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter replacement, cabin filter replacement, coolant flush.
Component Replacement:
Alternator, starter, water pump, thermostat, fuel pump, mass airflow sensor, ignition coils, oxygen sensors.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, using diagnostic tools and visual inspection.
Diagnostics:
OBD-II diagnostics, interpreting fault codes, live data analysis, advanced electronic diagnostics.
Rebuilding:
Detailed instructions for engine and transmission rebuilds, including torque specifications and clearances.
Technical Depth
Level:
Professional / Factory Level
Detail Level:
Includes detailed torque specifications, tolerances, special tool requirements, and step-by-step repair procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely text-searchable for quick information retrieval.
Printability:
Printable pages for physical reference.
Print Quality
Image Clarity:
High-resolution diagrams and illustrations.
Binding Type
Physical Manual:
N/A (Digital)
Paper Type
Physical Manual:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Family:
M52
Engine Designation:
M52TU B28 (Technical Update)
Configuration:
Inline 6-cylinder
Displacement:
2.8 Liters (2793 cc)
Bore X Stroke:
84.0 mm x 85.0 mm
Compression Ratio:
10.2:1
Valve Train:
DOHC, 4 valves per cylinder, Double VANOS (Variable Valve Timing)
Performance
Horsepower Hp:
193 hp @ 5500 rpm
Torque Lb Ft:
206 lb-ft @ 3500 rpm
Fuel System
Induction:
Electronic multi-point fuel injection (Bosch Motronic ME7.2)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Fuel Delivery:
Electric fuel pump with pressure regulator
🔧 Transmission
Standard
Type Manual:
5-speed Manual Getrag GS5-39DZ
Optional
Type Automatic:
5-speed Steptronic Automatic (GM 5L40-E)
Features
Clutch Type:
Hydraulic, single dry plate
Automatic Control:
Electronic control with adaptive shift programs and Steptronic manual shift mode.
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent Pentosin MTF2)
Automatic Transmission Fluid:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Length:
177.4 inches (4506 mm)
Width:
68.9 inches (1750 mm)
Height:
55.4 inches (1407 mm)
Wheelbase:
107.3 inches (2726 mm)
Weights
Curb Weight Manual:
3375 lbs (1531 kg)
Curb Weight Automatic:
3450 lbs (1565 kg)
Gross Vehicle Weight Rating Gvwr:
4497 lbs (2040 kg)
Towing Capacity:
Not recommended for towing
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger) - 2000 model year testing
IIHS Side Impact:
Good (for vehicles of similar design)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Automatic Stability Control (ASC+T)
Stability Control:
Standard Dynamic Stability Control (DSC) (optional on some early models, standard on later E46)
Passive Features
Airbags Front:
Dual front airbags
Airbags Side:
Optional front-seat side-impact airbags
Seatbelts:
Three-point inertia-reel seat belts with front pre-tensioners
Chassis Design:
Reinforced safety cell construction
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium sound systems (e.g., Harman Kardon).
Navigation:
Optional factory navigation system (MK III or MK IV era).
Driver Assistance
Parking Assistance:
Optional rear parking sensors (Park Distance Control - PDC).
Connectivity
Cellular:
Optional integrated BMW Assist telematics system (may be defunct due to network changes).
Convenience
Climate Control:
Optional automatic climate control with digital display.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles (12,000 - 16,000 km) or as indicated by the Condition Based Service (CBS) system, typically annually.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for standard plugs, or 100,000 miles (160,000 km) for long-life plugs (check specific application).
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Brake Fluid Flush:
Every 2 years (regardless of mileage).
Fluid Specifications
Engine Oil Type:
SAE 5W-40 Synthetic (BMW Longlife-01 or LL-04 specifications recommended).
Engine Oil Capacity:
6.5 US Quarts (6.2 Liters)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed with distilled water (50/50 ratio).
Power Steering Fluid:
Pentosin CHF 11S (Green)
Known Issues
Vibration Causes:
Driveshaft flex disc wear, center support bearing failure, differential mount wear, driveshaft imbalance.
Cooling System:
Plastic expansion tank cracking, water pump failure (plastic impeller prone to failure), thermostat housing leaks.
Oil Leaks:
Valve cover gasket, oil pan gasket, oil filter housing gasket.
Electrical Issues:
ABS/ASC module failure, VANOS solenoid issues, starter motor failure, window regulator failures.
Suspension:
Control arm bushings, sway bar links, ball joints wear, rear subframe bushings can crack/separate.
Interior Features:
Pixelation on instrument cluster displays, door panel creaks, headliner sagging.
Engine Performance:
VANOS system issues affecting low-end torque and idle stability, rough idle due to vacuum leaks or faulty ignition components.
📚 Vehicle History
Brand Heritage
Bmw History:
Bayerische Motoren Werke AG, renowned for its engineering prowess, performance vehicles, and luxury automobiles since 1916.
Model Evolution
E46 Introduction:
The E46 generation of the 3 Series was introduced in 1998 as a successor to the E36, featuring a more refined chassis, advanced technology, and a focus on improved driving dynamics.
E46 Facelift:
The E46 received a facelift (LCI) in 2001, with styling updates and powertrain revisions. The 2000 model is pre-facelift.
328I Positioning:
The 328i was positioned as the mid-range gasoline engine option, offering a balance of performance and efficiency, sitting below the 330i (which arrived later in the E46 lifecycle).
Production
Production Period:
E46: 1998-2006 (sedan), 1999-2006 (coupe/convertible), 2000-2007 (touring).
Manufacturing Locations:
Germany (primarily Dingolfing), Austria, South Africa, Thailand, Egypt, Russia, India, Indonesia, China.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver 10 Best list for multiple years during the E46 generation's run.
ધોરી સ્તાન:
Known for exceptional handling and driver engagement.
Ratings
Jd Power Dependability:
Variable, but generally well-regarded for build quality and driving experience.
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