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2000 Club Car DS Electric Golf Car Repair Manual
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Basic Information Identification Make: Club Car Model: DS Year: 2000 Powertrain: Electric Generation Model Generation: DS (Precedent platform preceded this iteration, but DS was a distinct, long-running model line before...
Type: Other Vehicles
Myyjä:
Sku: 416209
Tags:
Club Car
DS Electric
Golf Carts
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| Basic Information | |
| Identification | |
| Make: | Club Car |
| Model: | DS |
| Year: | 2000 |
| Powertrain: | Electric |
| Generation | |
| Model Generation: | DS (Precedent platform preceded this iteration, but DS was a distinct, long-running model line before the Precedent rebranding/evolution) |
| Introduction | |
| Market Position | |
| Segment: | Golf Course and Recreational Utility Vehicle |
| Target User: | Golfers, Property Owners, Maintenance Staff |
| Competitive Analysis | |
| Competitors: | EZ-GO TXT, Yamaha G-Series (Electric Models) |
| Key Features | |
| Vehicle Features: | Robust construction, quiet electric operation, easy maneuverability, durable chassis |
| Manual Benefits: | Empowers DIY repairs, reduces downtime, cost-effective maintenance, accessible on mobile devices |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Repair, Service, Maintenance, Troubleshooting |
| Secondary Coverage: | Parts lookup (implied by 'Parts Catalogs'), Diagnostic procedures |
| Page Count | |
| Estimated Page Count: | Variable, likely 200-400 pages based on typical repair manual depth |
| Manual Type | |
| Type: | Downloadable PDF Repair Manual / Workshop Manual / Service Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Delivery Method: | Instant Download |
| Manual Coverage | |
| Systems Covered | |
| Powertrain: | Electric Motor, Controller, Battery System (charging and maintenance), Solenoid, Resistor/Controller adjustments |
| Chassis And Suspension: | Frame, Leaf Springs (rear), Shock Absorbers, Suspension linkage |
| Steering: | Steering Column, Tie Rods, Steering Gear/Rack, King Pins |
| Braking: | Drum Brakes (rear), Parking Brake Mechanism, Brake Cables |
| Electrical: | Wiring Diagrams, Headlights, Taillights, Horn, Battery Cables, Fuses, Switches (Ignition, Forward/Reverse), Voltage Regulators (if applicable to specific charger/system) |
| Bodywork: | Body Panels, Seat Assembly, Roof, Front Cowl, Windshield (if equipped), Bumpers |
| Drive System: | Drive Axle, Differential (transaxle), Drive Shaft, Universal Joints, Gear Ratios |
| Lubrication And Cooling: | Gearbox Oil, Grease Points (referencing applicable fittings and lubricant types) |
| Procedures Included | |
| Routine Maintenance: | Battery watering, Tire pressure checks, Brake adjustments, Lubrication, Cleaning |
| Repair Procedures: | Motor removal/installation, Controller replacement, Battery testing/replacement, Brake shoe replacement, Steering component repair, Suspension component replacement |
| Troubleshooting: | Diagnostic charts, Common electrical issues, Mechanical component failure diagnosis |
| Technical Adjustments: | Setting brake cable tension, Aligning steering components |
| Technical Depth | |
| Depth: | Comprehensive (from basic maintenance to advanced troubleshooting and component repair) |
| Manual Specifications | |
| File Format | |
| Quality: | High-resolution, printable, searchable text (implied by product description) |
| Print Quality | |
| Printability: | Designed for printing individual pages |
| Binding Type | |
| Binding: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Type: | Series Wound DC Electric Motor (common for this era) |
| Motor Voltage: | Typically 36V or 48V DC |
| Motor Horsepower: | Approx. 3-5 HP continuous (peak may be higher) |
| Performance | |
| Top Speed: | Limited by controller and motor, typically around 12-15 mph |
| Fuel System | |
| Type: | N/A (Electric Vehicle) |
| Battery System | |
| Battery Type: | Deep Cycle Lead-Acid Batteries (typically 6V or 8V batteries in series) |
| Battery Capacity: | Varies with configuration, e.g., 225-250 Ah for 48V system |
| Charger System | |
| Type: | On-board or Off-board (specific model dependent) |
| Transmission | |
| Standard | |
| Type: | Direct Drive Transaxle with Forward/Reverse Gear |
| Optional | |
| Options: | N/A for this model year, electric powertrains are generally standardized in drivetrain. |
| Features | |
| Drive Ratio: | Specific gear ratio for transaxle (e.g., 10.0:1 or similar) would be detailed in manual. |
| Fluid Type: | Gear Oil for transaxle (e.g., SAE 80W-90 or specific Club Car recommendation) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 94-96 inches |
| Width: | Approx. 47-48 inches |
| Height: | Approx. 46-48 inches (without roof or canopy) |
| Weights | |
| Curb Weight: | Approx. 600-700 lbs (with batteries) |
| Payload Capacity: | Approx. 350-450 lbs |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | N/A (Not subject to automotive crash testing regulations) |
| Active Features | |
| Braking System: | Mechanical Drum Brake (rear), Parking Brake |
| Warning Systems: | Horn, Reversing Buzzer (optional/standard depending on configuration) |
| Passive Features | |
| Occupant Protection: | Seat belts (optional/standard depending on configuration), Roll bar (integrated into frame structure) |
| Technology Features | |
| Infotainment | |
| Features: | Basic electrical systems; typically no advanced infotainment. Horn and lights are standard. |
| Driver Assistance | |
| Features: | None typical for this era and vehicle type (no ABS, traction control, etc.). |
| Connectivity | |
| Features: | N/A |
| Maintenance | |
| Service Intervals | |
| Battery Maintenance: | Check electrolyte levels monthly/quarterly, clean terminals as needed. |
| Lubrication: | Chassis grease points: Every 6 months or 100 operating hours. Transaxle fluid: Inspect annually, change every 2-3 years or as recommended. |
| Brake System: | Inspect and adjust brake cables annually. Check brake shoes for wear every 2 years or as needed. |
| Fluid Specifications | |
| Transaxle Fluid: | Refer to manual for specific API GL-4 or GL-5 gear oil, e.g., SAE 80W-90. |
| Battery Water: | Distilled Water ONLY. |
| Known Issues | |
| Common Problems: | Battery degradation, worn motor brushes (on older series motors), loose steering components, aging brake cables, controller issues due to moisture ingress or overload. |
| Preventative Measures: | Regular battery watering and cleaning, keeping the golf car dry, periodic inspection of all systems. |
| Vehicle History | |
| Brand Heritage | |
| Brand Focus: | Club Car is a long-standing manufacturer of golf cars and utility vehicles, known for durability and reliability. |
| Model Evolution | |
| Ds Lineage: | The DS model has been in production for many years, undergoing continuous refinements and updates. The 2000 model represents a mature iteration of the DS platform. |
| Production | |
| Manufacturing Location: | Augusta, Georgia, USA (Club Car's primary manufacturing facility) |
| Awards & Recognition | |
| Recognitions | |
| Golf Industry Recognition: | Club Car is a leading brand in the golf industry, recognized for quality and durability. |
| Ratings | |
| Customer Satisfaction: | Generally high customer satisfaction for the DS model's reliability and longevity. |
| Certifications | |
| Manufacturing Standards: | Manufactured to industry standards for golf and utility vehicles. |