Daewoo Lanos 2000 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Year: 2000 👋 Introduction Market Position Segment: Subcompact / Compact Car Target Audience: Budget-conscious buyers, first-time car owners, DIY mechanics Competitive Analysis Key Competitors: Chevrolet Aveo (later models), Ford Fiesta, Hyundai Accent, Kia Rio, Toyota Yaris, Volkswagen Polo Key Features Unique Selling Points: Affordability, decent fuel economy, relatively simple mechanicals, available in multiple body styles Brand Philosophy Daewoo Philosophy At Time: To offer value-for-money vehicles with modern styling and features, often positioned as affordable alternatives to established brands. 📋 Manual Details Coverage Areas Engines Covered: 1.5L 8V SOHC (A15SMS), 1.5L 16V DOHC (A15DMS), 1.6L 16V DOHC (A16DMS) Body Styles Covered: 3-door Hatchback, 5-door Hatchback, 4-door Sedan Page Count Estimated Page Count: ~1500+ Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing belts/chains, lubrication system, cooling system Engine Electrical: Ignition system, fuel injection system (MPI), starter motor, alternator, battery, engine control unit (ECU) diagnostics and wiring diagrams Transmission Manual: Clutch, gearbox overhaul, gear selection, driveshafts, linkages, fluid specifications Transmission Automatic: Torque converter, hydraulic control, gear ratios, valve body, fluid specifications, diagnostic procedures Braking System: Front disc brakes, rear drum brakes (some variants), ABS system (if equipped), hydraulic lines, master cylinder, brake booster, fluid specifications Suspension Steering: Front McPherson struts, rear torsion beam or independent suspension (variant dependent), shock absorbers, springs, bushings, power steering system, steering rack, wheel alignment specifications Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, injectors, fuel pressure testing Exhaust System: Exhaust manifold, catalytic converter, mufflers, hangers, emissions control HVAC System: Air conditioning compressor, refrigerant, heater core, blower motor, climate control unit, ducting Electrical Systems: Lighting system (headlights, taillights, interior), dashboard instruments, power windows, central locking, remote keyless entry, audio system, fuse box diagrams, wiring schematics Body And Chassis: Body panel removal/installation, door mechanisms, interior trim, glass replacement, chassis components, corrosion protection Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt inspection/replacement Diagnostics: Troubleshooting common symptoms, fault code reading (OBD-II), electrical system testing, component testing Repair Rebuild: Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation Adjustment Calibration: Brake adjustment, clutch adjustment, idle speed adjustment, headlight aiming Special Tools: Identification and usage of specialized tools required for certain procedures Technical Depth Depth: Comprehensive coverage from basic routine maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Printability: Printable pages for easy workshop use Resolution: High resolution for clear diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: A15SMS Displacement 1: 1.5 Liters (1498 cc) Configuration 1: Inline 4-cylinder Aspiration 1: Naturally Aspirated Valve Train 1: SOHC (Single Overhead Camshaft), 8 Valves Horsepower 1: ~75-86 HP @ 5600-6000 RPM (variant dependent) Torque 1: ~115-125 Nm @ 3400-4000 RPM (variant dependent) Secondary Engine Engine Code 2: A15DMS Displacement 2: 1.5 Liters (1498 cc) Valve Train 2: DOHC (Double Overhead Camshaft), 16 Valves Horsepower 2: ~90-100 HP @ 6000 RPM (variant dependent) Torque 2: ~130-140 Nm @ 3600-4000 RPM (variant dependent) Tertiary Engine Engine Code 3: A16DMS Displacement 3: 1.6 Liters (1598 cc) Valve Train 3: DOHC (Double Overhead Camshaft), 16 Valves Horsepower 3: ~105-110 HP @ 6000 RPM (variant dependent) Torque 3: ~145-150 Nm @ 4000 RPM (variant dependent) Fuel System Injection Type: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane Rating as per manufacturer recommendation, typically 91 RON) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic (optional on some variants) Features Clutch Type: Hydraulically actuated diaphragm spring clutch Automatic Transmission Features: Lock-up torque converter for improved highway efficiency 📐 Dimensions Exterior Sedan Length Sedan: ~4330 mm (170.5 in) Width Sedan: ~1690 mm (66.5 in) Height Sedan: ~1430 mm (56.3 in) Exterior Hatchback Length Hatchback: ~3995 mm (157.3 in) Width Hatchback: ~1690 mm (66.5 in) Height Hatchback: ~1420 mm (55.9 in) (3-door), ~1435 mm (56.5 in) (5-door) Wheelbase Wheelbase: ~2520 mm (99.2 in) Weights Curb Weight Min: ~1050 kg (2315 lbs) Curb Weight Max: ~1150 kg (2535 lbs) (variant dependent) Cargo Trunk Volume Sedan: ~0.45 m³ (16 cu ft) Cargo Volume Hatchback: ~0.28 m³ (10 cu ft) with seats up, ~1.04 m³ (37 cu ft) with seats folded 🛡️ Safety Features Ratings Euro Ncap Rating: Did not achieve a prominent rating in early Euro NCAP tests; generally considered basic safety for its era. Active Features ABS: Optional Anti-lock Braking System (ABS) available on higher trims or specific markets. Traction Control: Not commonly available. Passive Features Airbags: Driver airbag standard, passenger airbag optional or standard on...

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Lanos

Year:

👋 Introduction

Market Position

Segment:

Subcompact / Compact Car

Target Audience:

Budget-conscious buyers, first-time car owners, DIY mechanics

Competitive Analysis

Key Competitors:

Chevrolet Aveo (later models), Ford Fiesta, Hyundai Accent, Kia Rio, Toyota Yaris, Volkswagen Polo

Key Features

Unique Selling Points:

Affordability, decent fuel economy, relatively simple mechanicals, available in multiple body styles

Brand Philosophy

Daewoo Philosophy At Time:

To offer value-for-money vehicles with modern styling and features, often positioned as affordable alternatives to established brands.

📋 Manual Details

Coverage Areas

Engines Covered:

1.5L 8V SOHC (A15SMS), 1.5L 16V DOHC (A15DMS), 1.6L 16V DOHC (A16DMS)

Body Styles Covered:

3-door Hatchback, 5-door Hatchback, 4-door Sedan

Page Count

Estimated Page Count:

~1500+

Manual Type

Type:

Full Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing belts/chains, lubrication system, cooling system

Engine Electrical:

Ignition system, fuel injection system (MPI), starter motor, alternator, battery, engine control unit (ECU) diagnostics and wiring diagrams

Transmission Manual:

Clutch, gearbox overhaul, gear selection, driveshafts, linkages, fluid specifications

Transmission Automatic:

Torque converter, hydraulic control, gear ratios, valve body, fluid specifications, diagnostic procedures

Braking System:

Front disc brakes, rear drum brakes (some variants), ABS system (if equipped), hydraulic lines, master cylinder, brake booster, fluid specifications

Suspension Steering:

Front McPherson struts, rear torsion beam or independent suspension (variant dependent), shock absorbers, springs, bushings, power steering system, steering rack, wheel alignment specifications

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, injectors, fuel pressure testing

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, hangers, emissions control

HVAC System:

Air conditioning compressor, refrigerant, heater core, blower motor, climate control unit, ducting

Electrical Systems:

Lighting system (headlights, taillights, interior), dashboard instruments, power windows, central locking, remote keyless entry, audio system, fuse box diagrams, wiring schematics

Body And Chassis:

Body panel removal/installation, door mechanisms, interior trim, glass replacement, chassis components, corrosion protection

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt inspection/replacement

Diagnostics:

Troubleshooting common symptoms, fault code reading (OBD-II), electrical system testing, component testing

Repair Rebuild:

Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation

Adjustment Calibration:

Brake adjustment, clutch adjustment, idle speed adjustment, headlight aiming

Special Tools:

Identification and usage of specialized tools required for certain procedures

Technical Depth

Depth:

Comprehensive coverage from basic routine maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and wiring diagrams.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick information retrieval

Printability:

Printable pages for easy workshop use

Resolution:

High resolution for clear diagrams and text

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

A15SMS

Displacement 1:

1.5 Liters (1498 cc)

Configuration 1:

Inline 4-cylinder

Aspiration 1:

Naturally Aspirated

Valve Train 1:

SOHC (Single Overhead Camshaft), 8 Valves

Horsepower 1:

~75-86 HP @ 5600-6000 RPM (variant dependent)

Torque 1:

~115-125 Nm @ 3400-4000 RPM (variant dependent)

Secondary Engine

Engine Code 2:

A15DMS

Displacement 2:

1.5 Liters (1498 cc)

Valve Train 2:

DOHC (Double Overhead Camshaft), 16 Valves

Horsepower 2:

~90-100 HP @ 6000 RPM (variant dependent)

Torque 2:

~130-140 Nm @ 3600-4000 RPM (variant dependent)

Tertiary Engine

Engine Code 3:

A16DMS

Displacement 3:

1.6 Liters (1598 cc)

Valve Train 3:

DOHC (Double Overhead Camshaft), 16 Valves

Horsepower 3:

~105-110 HP @ 6000 RPM (variant dependent)

Torque 3:

~145-150 Nm @ 4000 RPM (variant dependent)

Fuel System

Injection Type:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (Octane Rating as per manufacturer recommendation, typically 91 RON)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual

Optional

Transmission Type Optional:

4-Speed Automatic (optional on some variants)

Features

Clutch Type:

Hydraulically actuated diaphragm spring clutch

Automatic Transmission Features:

Lock-up torque converter for improved highway efficiency

📐 Dimensions

Exterior Sedan

Length Sedan:

~4330 mm (170.5 in)

Width Sedan:

~1690 mm (66.5 in)

Height Sedan:

~1430 mm (56.3 in)

Exterior Hatchback

Length Hatchback:

~3995 mm (157.3 in)

Width Hatchback:

~1690 mm (66.5 in)

Height Hatchback:

~1420 mm (55.9 in) (3-door), ~1435 mm (56.5 in) (5-door)

Wheelbase

Wheelbase:

~2520 mm (99.2 in)

Weights

Curb Weight Min:

~1050 kg (2315 lbs)

Curb Weight Max:

~1150 kg (2535 lbs) (variant dependent)

Cargo

Trunk Volume Sedan:

~0.45 m³ (16 cu ft)

Cargo Volume Hatchback:

~0.28 m³ (10 cu ft) with seats up, ~1.04 m³ (37 cu ft) with seats folded

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Did not achieve a prominent rating in early Euro NCAP tests; generally considered basic safety for its era.

Active Features

Optional Anti-lock Braking System (ABS) available on higher trims or specific markets.

Traction Control:

Not commonly available.

Passive Features

Airbags:

Driver airbag standard, passenger airbag optional or standard on higher trims.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

Body Structure:

Reinforced safety cell with crumple zones designed for impact energy absorption.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD or cassette player. Speakers typically located in doors and rear deck.

Display:

Simple digital or analog displays for radio tuning and clock.

Driver Assistance

Cruise Control:

Optional on some higher trim levels.

Connectivity

Connectivity Options:

Limited to basic audio inputs (e.g., 12V accessory socket). No Bluetooth or USB connectivity natively.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first.

Timing Belt Replacement:

Recommended replacement every 60,000 - 80,000 miles (96,000 - 128,000 km) or 5-7 years, due to the potential for catastrophic engine damage if it breaks.

Spark Plug Replacement:

Typically every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (copper, platinum, iridium).

Fluid Specifications

Engine Oil Type:

API SJ or SL, SAE 5W-30 or 10W-40 (refer to manual for specific viscosity based on climate).

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Consult manual for specific OAT/HOAT or Si-OAT coolant type if applicable.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 75W-85 gear oil.

Transmission Fluid Automatic:

Dexron III (or equivalent) automatic transmission fluid (ATF).

Power Steering Fluid:

ATF (Dexron II/III) or specific power steering fluid as recommended.

Known Issues

Engine Mounts:

Wear and tear leading to increased vibration and noise, especially under acceleration.

Timing Belt:

Risk of sudden failure if not replaced at recommended intervals, leading to severe engine damage (interference engine).

Suspension Bushings:

Degradation of rubber bushings in control arms and sway bars leading to clunking noises and poor handling.

Cooling System:

Potential for radiator leaks, thermostat failure, and heater core issues.

Electrical Connectors:

Corrosion or poor connections in wiring harnesses can lead to intermittent electrical faults.

Maintenance Schedule Highlight

Key Scheduled Tasks:

Regular checks of all fluid levels, tire pressure, brake pad wear, and inspection of belts and hoses are critical for longevity.

📚 Vehicle History

Brand Heritage

Daewoo Automotive:

Daewoo Motor Company was a South Korean automotive manufacturer founded in 1982, known for its collaborations with overseas manufacturers (like GM and Isuzu) and its aggressive expansion in the 1990s. It faced financial difficulties and was largely acquired by General Motors in 2002.

Model Evolution

Lanos Development:

The Lanos was developed as a successor to the Daewoo Nexia (itself based on the Opel Kadett E). It was designed by Italdesign Giugiaro and first introduced in 1997. The 2000 model year represents a specific iteration within its production run.

Lanos Facelift:

While the 2000 model year is part of the original design, subtle updates may have occurred in certain markets regarding features or powertrain refinements.

Production

Production Period:

1997-2002 (globally, with some variants continuing longer in certain markets).

Manufacturing Locations:

South Korea (primarily), with assembly plants also established in Poland, Vietnam, Ukraine, and Russia.

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Lanos did not garner significant industry awards in major automotive publications. Its primary appeal was its value proposition rather than outright performance or luxury.