2000 Fiat Ulysse (1st gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Fiat Model: Ulysse Year: 2000 Generation Generation Designation: 1st Generation (Type 179) Codes Platform Code: SEMPERIT platform (shared with Peugeot 806, Citroën Evasion, Lancia Zeta) 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) Key Selling Points: Spacious interior, flexible seating, family-oriented transport, European design Competitive Analysis Primary Competitors: Citroën Evasion, Peugeot 806, Lancia Zeta, Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra Key Features Body Style: Seven-seater MPV with sliding rear doors Interior Flexibility: Configurable seating arrangement, removable rear seats 📋 Manual Details Coverage Areas Documentation Type: Service and Repair Manual Page Count Estimated Page Count: 250-350 Manual Type Manual Classification: Professional Workshop Manual Language Primary Language: English Format Delivery Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (Petrol & Diesel), Transmission (Manual & Automatic) Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, EBD), Wheels & Tires Electrical: 12V Electrical System, Lighting, Instrumentation, Powertrain Management (ECU), HVAC Controls, Body Electronics (Power Windows, Locks, Mirrors, Sunroof) Body And Interior: Body Panels, Doors, Seats, Trim, Safety Restraints (Airbags, Seatbelts) Procedures Included Maintenance Tasks: Oil Changes, Filter Replacements, Spark Plug Service, Coolant Flushes, Brake Fluid Replacement, Belt Inspections & Replacements Diagnostic Procedures: Troubleshooting Faults, DTC Interpretation (where applicable), Component Testing Repair Tasks: Engine Component Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement, Bodywork Repairs Special Procedures: Timing Belt Replacement, Fuel System Servicing, Climate Control System Diagnostics Technical Depth Diagnostic Capability: Intermediate to Advanced (including wiring diagrams and diagnostic flowcharts) Repair Scope: Comprehensive, covering routine maintenance to major component overhauls and rebuilds Information Type: Step-by-step instructions, torque specifications, component identification, diagnostic charts, wiring diagrams, technical service bulletins (TSBs) where applicable 📊 Manual Specifications File Format Digital Format: PDF Print Quality Digital Resolution: High-resolution scans suitable for digital viewing and printing Binding Type Physical Equivalent Binding: Wire-O or Perfect Bound (for reference to physical manuals) Paper Type Physical Equivalent Paper: Durable, coated paper stock suitable for workshop environments (for reference to physical manuals) ⚙️ Engine Specifications Primary Engine Engine Code Examples: XU10J2TE (2.0L Turbo Petrol), EW10J4 (2.0L 16V Petrol), RHZ (2.0L HDi Diesel), RHW (2.0L HDi 16V Diesel) Engine Displacement Petrol 2.0: 1998 cc Engine Displacement Diesel 2.0: 1997 cc Performance 2.0 Petrol Turbo Horsepower 2.0 Turbo: 147 hp @ 5300 rpm Torque 2.0 Turbo: 235 Nm @ 2500 rpm Performance 2.0 Hdi Diesel Horsepower 2.0 Hdi: 109 hp @ 4000 rpm Torque 2.0 Hdi: 250 Nm @ 1750 rpm Fuel System Petrol Fuel Injection Petrol: Multi-point Fuel Injection (MPI) Fuel System Diesel Fuel Injection Diesel: Direct Injection (DI) with Turbocharger and Intercooler (HDi) Engine Notes Cylinder Configuration: Inline 4-cylinder 🔧 Transmission Standard Transmission Standard Gearbox Petrol: 5-speed Manual (ML5C) Standard Gearbox Diesel: 5-speed Manual (ML5C or similar) Optional Transmission Optional Gearbox: 4-speed Automatic (AL4 - likely for 2.0 petrol) Features Clutch Type: Hydraulically operated dry single plate clutch Transmission Fluid Type Manual: GL-5 75W-80 or 75W-90 Synthetic Gear Oil Transmission Fluid Type Automatic: ATF DEXRON II/III (check specific model variant) 📐 Dimensions Exterior Length: approx. 4700 mm Width: approx. 1800 mm Height: approx. 1750 mm Wheelbase: approx. 2820 mm Interior Seating Capacity: 7 Cargo Cargo Volume With All Seats Up: approx. 300-400 litres (variable) Cargo Volume With Rear Seats Removed: over 1000 litres Weights Curb Weight Petrol: approx. 1600-1700 kg Curb Weight Diesel: approx. 1650-1750 kg 🛡️ Safety Features Ratings Euro Ncap Rating General: 4 stars (for early models, may vary by specific test year and equipment) Active Features ABS: Standard on most models, often with EBD (Electronic Brakeforce Distribution) Traction Control Esp: Optional or standard on higher trims/later models Passive Features Airbags: Driver, front passenger airbags; optional side airbags Seatbelts: 3-point seatbelts with pretensioners for front seats, 3-point belts for all rear seats Child Seat Anchors: ISOFIX points on rear seats (availability may vary by market/trim) 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, often with steering wheel mounted controls on higher trims. Display: Central digital display for climate control, radio, and trip computer. Driver Assistance Cruise Control: Available as an option or standard on higher trim levels. Parking Assistance: Rear parking sensors were available as an option on later models. Connectivity Auxiliary Inputs: Generally not present in factory systems of this era; aftermarket solutions may exist. Climate Control HVAC System: Manual air conditioning or optional automatic climate control, with rear ventilation outlets. 🔧 Maintenance Service Intervals Oil Petrol Engine Oil Change Interval Petrol: Every 15,000 km or 12 months, whichever comes first (or as per manual recommendations based on driving conditions). Service Intervals Oil Diesel Engine Oil Change Interval Diesel: Every 10,000-15,000 km or 12 months, whichever comes first (HDi engines can be sensitive to oil quality). Service Intervals Timing Belt Timing Belt Replacement Interval: Every 90,000-120,000 km or 5-6 years, crucial for these engines...
Central locking problems, power window motor failures, intermittent dashboard warning lights, issues with the multiplexed wiring system (where fitted).
Body Related Issues:
Sliding door mechanism wear and lubrication issues, water ingress through sunroof or door seals, tailgate struts weakening.
Parts Catalog Reference
Oem Part Number Example Oil Filter:
e.g., 086.50.101.90 or equivalent MANN-FILTER W930/20
Oem Part Number Example Air Filter:
e.g., 1444.S7 or equivalent BOSCH F026400038
📚 Vehicle History
Brand Heritage
Fiat History Brief:
Founded in 1899, Fiat is one of Italy's oldest and largest automobile manufacturers, known for its innovative designs and mass production capabilities.
Model Evolution
Ulysse Development:
Part of a joint venture with PSA Peugeot Citroën (now Stellantis) resulting in the 'Eurovan' platform, shared with the Peugeot 806, Citroën Evasion, and Lancia Zeta.
First Generation Debut:
Launched in 1994, with updates and facelifts throughout its production run, including the 2000 model year update.
Production
Manufacturing Location:
Sevel Sud plant in Val di Sangro, Italy
Production Period First Gen:
1994-2002
🏆 Awards & Recognition
Recognitions
Model Competitions:
The Eurovan platform (including the Ulysse) was a significant entrant in the European MPV market, often praised for its practicality and European styling, though perhaps not garnering specific individual awards as much as its competitors.
Ratings
Consumer Reports General:
Consumer reports from the era often highlighted its spaciousness and driving comfort, but also noted common reliability concerns typical of Fiat vehicles from this period, particularly in electrical and powertrain systems.
Certifications
Safety Certifications:
Compliant with all relevant European safety standards for the period of its manufacture.