🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Year: 2000 Chassis Code: BJ (Second Generation) Body Style: 5-Door Wagon Generation Generation Name: Second Generation (BJ) Generation Years: 1998-2003 Codes Platform: Mazda Familia Platform 👋 Introduction Market Position Vehicle Segment: Compact Wagon/Hatchback Target Audience: Families seeking practicality, sporty driving enthusiasts, DIY mechanics. Competitive Analysis Key Competitors: Subaru Outback, Honda CR-V (early models), Toyota Matrix/Corolla Wagon, Ford Focus Wagon, Volkswagen Golf Wagon. Key Features Driving Dynamics: Known for Mazda's signature 'Zoom-Zoom' driving feel, responsive handling, and engaging steering. Practicality: Versatile cargo space with fold-flat rear seats, higher ride height than a sedan, and durable interior materials. Design: Distinctive styling for its era, often praised for its sporty and less utilitarian appearance compared to some competitors. Manual Value Proposition: Provides authorized dealer-level repair information, enabling accurate diagnostics and efficient repairs, saving time and money. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop procedures, electrical diagrams, torque settings, fluid capacities. Specific Coverage: Engine, Lubrication System, Cooling System, Fuel and Emission Control System, Engine Electrical System, Clutch, Manual Transaxle, Automatic Transaxle, Front and Rear Axles, Steering System, Braking System, Suspension, Body, Body Electrical System, Heater and Air Conditioner. Page Count Estimated Pages: Detailed information suggests a substantial page count, likely exceeding 1000 pages for a complete factory service manual. Manual Type Type: Factory Service Repair Manual Purpose: Diagnostic, repair, and maintenance procedures for authorized Mazda service technicians and advanced DIY enthusiasts. Language Language: English Format Format: PDF Accessibility Features: Zoom in/out capability Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for the engine, including cylinder head, crankshaft, pistons, connecting rods, valve train, and timing components. Engine Management: Fuel injection, ignition system, sensor diagnostics, emission control strategies, and ECU (Engine Control Unit) functionality. Lubrication Cooling: Oil pump, oil filter, oil cooler (if equipped), radiator, water pump, thermostat, and coolant flow. Fuel Emission: Fuel tank, fuel pump, fuel injectors, evaporative emission control (EVAP) system, catalytic converter, and exhaust system diagnostics. Transmission Drivetrain: Manual transaxle (clutch, gears, synchronizers, shifting mechanisms) and automatic transaxle (torque converter, planetary gear sets, hydraulic control system, electronic controls). Axles Differentials: Front and rear axle assemblies, CV joints, differential operation, and related bearings/seals. Steering Suspension: Power steering system (pump, rack and pinion, fluid), front and rear suspension components (struts, shocks, control arms, bushings, stabilizer bars), and wheel alignment procedures. Braking: Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System) components, hydraulic lines, master cylinder, brake boosters, and caliper/wheel cylinder service. Body Interior: Body panel removal/installation, door mechanisms, interior trim, seating, and structural components. Body Electrical: Lighting systems (headlights, taillights, interior), power windows, power locks, wipers, horn, and body control module (BCM) functionality. HVAC: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, blower motor, climate controls, and diagnosis. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad inspection/replacement, tire rotation, and general scheduled maintenance. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, error code interpretation, and common problem identification. Repair Overhaul: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Electrical Diagnostics: Wiring diagrams, connector pinouts, component testing procedures using multimeters and oscilloscopes, and troubleshooting of electrical faults. Specification Setting: Torque specifications for critical fasteners, fluid capacities, pressure specifications, and alignment parameters. Technical Depth Depth: Factory-level detail, covering everything from basic fluid changes to complete engine and transmission rebuilds. Diagrams: Abundant step-by-step diagrams, schematics, and illustrations to aid in understanding procedures. Diagnostic Tools: Reference to special tools required for specific repairs, including diagnostic equipment. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable within the PDF for efficient information retrieval. Print Quality Quality: Designed for clarity and detail, suitable for printing individual pages or sections as needed. Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Paper: Digital (PDF) - Not applicable. ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (or FS-ZE for optional higher-output variant) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.0 Liters (1991 cc) Performance Horsepower: Approximately 110-130 hp (depending on specific market and engine tune) Torque: Approximately 125-140 lb-ft (depending on specific market and engine tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Other Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 9.1:1 (typical for FS-DE) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Type: 4-speed Automatic Transaxle Features Drivetrain: Front-Wheel Drive (FWD) Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 (specific Mazda specification may vary, consult manual for exact PN) Automatic Transmission Fluid: Mazda Genuine ATF JWS3317 or equivalent (check manual for exact PN) 📐 Dimensions Exterior Length: Approx. 4450 mm (175.2 in) Width: Approx. 1745 mm (68.7 in) Height: Approx. 1575 mm (62.0 in) Wheelbase: Approx. 2610...