🏷️ Basic Information Identification Make: SsangYong Model: Rexton Generation Generation: First Generation (Y200) Codes Chassis Code: Y200 Production Start Year: 2001 Production End Year: 2003 👋 Introduction Market Position Vehicle Segment: Mid-size SUV, often positioned as a budget-friendly alternative in its segment. Competitive Analysis Primary Competitors: Hyundai Terracan, Mitsubishi Pajero Sport, Kia Sorento, Ford Everest, Nissan X-Terra Key Features Platform Basis: Based on the SsangYong Musso chassis, offering robust body-on-frame construction. Powertrain Options: Primarily known for its Mercedes-Benz derived diesel engines. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete Factory Service Repair Workshop Manual Page Count Estimated Page Count: Hundreds of pages (exact count not specified but described as 'MASSIVE') Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Fuel System, Exhaust System Chassis: Suspension, Steering, Brakes, Wheels and Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instrumentation, Power Accessories, Audio System, HVAC Controls Body: Body Panels, Doors, Glass, Interior Trim, Exterior Trim Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting, Fault Code Interpretation Repair: Component Removal and Installation, Adjustment Procedures, Rebuild Procedures Diagnostics: Wiring Diagrams, Component Testing, Sensor Data Interpretation Technical Depth Depth Of Information: Professional-grade, step-by-step instructions, detailed photos, exploded diagrams, torque specifications, and diagnostic flowcharts. Target Audience: Professional Mechanics, Technicians, and advanced DIY enthusiasts. 📊 Manual Specifications File Format PDF Compatibility: Fully compatible with Adobe PDF Reader on all Windows and MAC computers. Print Quality Printability: Fully printable; individual pages or the entire manual can be printed. Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Quality: Digital; print quality dependent on user's printer Licensing Usage License: Lifetime use on unlimited computers; no expiry dates or renewal fees. Requirements Software Requirements: Adobe PDF Reader and WinZip (for potential archive extraction). ⚙️ Engine Specifications Primary Engine Engine Code And Type: OM602.945 (Diesel, 5-cylinder, turbocharged) Displacement: 2.9 Liters (2874 cc) Bore X Stroke: 89.0 mm x 92.4 mm Performance Horsepower Output: 120 PS (88 kW) @ 3800 rpm (approx.) Torque Output: 250 Nm (184 lb-ft) @ 2000 rpm (approx.) Fuel System Injection System: Bosch VE Rotary Injection Pump, Indirect Injection Cooling System Cooling Type: Liquid-cooled, pressurized system Engine Management ECU Type: Engine Control Module (ECM) managing fuel injection, ignition timing (for diesel), and emissions controls. Engine Components Turbocharger: Garrett or similar fixed-geometry turbocharger 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (Mercedes-Benz sourced, e.g., 722.6 series) Features Drivetrain: Part-time 4WD system with electronic or manual transfer case engagement. Fluid Specifications Manual Transmission Fluid: GL-4 or GL-5 rated gear oil (e.g., 75W-90 or 80W-90) Automatic Transmission Fluid: MB 236.14 (or equivalent specification for the 722.6 transmission) 📐 Dimensions Exterior Length: Approx. 4,715 mm (185.6 inches) Width: Approx. 1,865 mm (73.4 inches) Height: Approx. 1,780 mm (70.1 inches) Wheelbase: Approx. 2,820 mm (111.0 inches) Weights Curb Weight: Approx. 1,900 - 2,100 kg (4,189 - 4,630 lbs), varies by configuration Gross Vehicle Weight Rating: Approximately 2,600 - 2,700 kg Cargo Cargo Volume Behind Second Row: Approximately 732 liters (25.8 cubic feet) (estimated) Cargo Volume With Second Row Folded: Approximately 1,800 - 2,000 liters (63.6 - 70.6 cubic feet) (estimated) 🛡️ Safety Features Ratings Crash Test Ratings: Not widely tested by independent agencies like NHTSA or IIHS for this specific generation and market. Likely varied by region. Active Features ABS: Anti-lock Braking System (ABS) usually standard or optional. Traction Control: Traction Control System (TCS) may be available on higher trims or later models. Passive Features Airbags: Front airbags for driver and passenger, side airbags may be optional. Seatbelts: 3-point seatbelts with pretensioners for front occupants. Chassis Design Frame Construction: Body-on-frame construction, providing robustness and towing capability. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, typically 4-6 speakers. Options for cassette players in early models. Display: Simple digital or analog displays for climate control and basic vehicle information. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Inputs: Rarely present; often limited to analog inputs if available on aftermarket head units. 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Recommended every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first, depending on driving conditions. Air Filter Replacement: Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection. Fuel Filter Replacement Diesel: Recommended every 15,000 - 30,000 miles (24,000 - 48,000 km). Timing Belt Replacement: Crucial for the OM602 engine. Typically 60,000 - 100,000 miles (96,000 - 160,000 km) or 5-7 years. Critical to verify exact interval in the manual. Fluid Specifications Engine Oil Type: Diesel Engine Oil: API CF or higher, ACEA B3/B4 specification. Viscosity grade...