🏷️ Basic Information Identification Make: SsangYong Model: Rexton I & Rexton II Years Covered: 2001-2008 Codes Platform Codes: Model I (Y200) / Model II (Y250) 👋 Introduction Market Position Segment: Mid-size SUV / Body-on-frame SUV Competitive Analysis Key Competitors: Mitsubishi Pajero Sport, Hyundai Terracan, Kia Sorento (1st Gen), Land Rover Discovery Key Features Unique Selling Points: Body-on-frame construction for durability and off-road capability, often perceived as value-for-money compared to European counterparts. Manual Purpose Utility: Essential for owners and independent workshops to maintain, diagnose, and repair the SsangYong Rexton I and II models accurately and efficiently. 📋 Manual Details Coverage Areas Regions Covered: Global (as per factory documentation) Page Count Estimated Page Count: 500+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (Assumed, based on common industry practice for international markets) Format Format: PDF Digital Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Gasoline & Diesel), Transmission (Automatic & Manual), Drivetrain (4WD Systems), Exhaust Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, Hydraulic), Wheels, Tires Electrical: Engine Management, Ignition, Lighting, Body Electronics, Climate Control, Audio, Diagnostics (OBD-II) Body: Body Structure, Exterior Panels, Interior Trim, Doors, Windows, Seats, HVAC Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Troubleshooting: Diagnostic Fault Codes, Symptom-Based Diagnosis, Electrical Circuit Tracing Repair: Component Removal & Installation, Overhaul Procedures, Bodywork Repair Diagnostics: ECU Diagnostics, Sensor Testing, Actuator Testing Technical Depth Depth: Comprehensive: From basic fluid checks to full engine and transmission rebuilds, electrical system diagnostics, and body panel replacement. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (single pages or full manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Compatibility Os Compatibility: Windows & macOS Licensing Usage License: Lifetime Use, Multiple Devices ⚙️ Engine Specifications Primary Engine Diesel 2 7 Liter: 5-cylinder Mercedes-Benz OM662/OM662LA variant (e.g., 2.7 XDi) Diesel 3 2 Liter: 5-cylinder Mercedes-Benz OM662/OM662LA variant (e.g., 3.2 XDi) Gasoline 3 2 Liter: 6-cylinder Mercedes-Benz M162 (e.g., 3.2 V6) Performance 2 7 Xdi Power: Approx. 120-165 HP (depending on variant and tuning) 3 2 Xdi Power: Approx. 170-190 HP 3 2 V6 Power: Approx. 217 HP Fuel System Diesel Injection: Common Rail Direct Injection (CRDi) for later models Gasoline Injection: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Manual Transmission: 5-speed manual (available on select diesel variants) Optional Automatic Transmission: 5-speed automatic (Mercedes-Benz sourced, e.g., 722.6 family) Features Drivetrain Options: Part-time 4WD (selectable 2WD/4WD High/4WD Low) with electronic or manual transfer case engagement. 📐 Dimensions Exterior Wheelbase: Approx. 2820 mm (282 cm) Length: Approx. 4750 mm (475 cm) Width: Approx. 1870 mm (187 cm) Height: Approx. 1785 mm (178.5 cm) Weights Curb Weight: Approx. 2000-2300 kg (depending on configuration) Towing Capacity: Up to 2500 kg (braked trailer, model dependent) 🛡️ Safety Features Ratings Crash Safety: Limited standardized crash test data available for this period, but built on a robust ladder frame chassis. Active Features ABS: Standard on most models Traction Control: Optional/Standard depending on trim and year Hill Descent Control: Available on higher trims with 4WD Passive Features Airbags: Front airbags standard, side airbags optional on higher trims. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with standard speaker setup. Higher trims may have premium sound systems. Driver Assistance Parking Sensors: Optional on higher trims Connectivity OBD Ii Port: Standard OBD-II diagnostic port for engine management and fault code reading. 🔧 Maintenance Service Intervals Oil Change Diesel: Every 7,500 - 10,000 miles or 12 months (check manual for specific engine variant) Oil Change Gasoline: Every 7,500 - 10,000 miles or 12 months Timing Belt Diesel: Not applicable for chain-driven engines (check if fitted with belt on specific early variants) Timing Belt Gasoline: Typically 60,000 - 90,000 miles or 5-7 years (check manual for specific engine variant) Fluid Specifications Engine Oil Diesel: API CJ-4 or ACEA E7/E9, SAE 5W-40 or 10W-40 (verify with manual) Engine Oil Gasoline: API SN/SM, SAE 5W-40 or 5W-30 (verify with manual) Transmission Fluid Auto: MB 236.10 / ATF SP-III compatible (verify with manual) Transmission Fluid Manual: GL-4 or GL-5, SAE 75W-90 (verify with manual) Coolant: Ethylene Glycol based, OAT (Organic Acid Technology) type, usually blue or green (verify with manual) Brake Fluid: DOT 3 or DOT 4 (verify with manual) Known Issues Diesel Particulate Filter: Potential DPF clogging in early diesel models, especially with short-trip driving. Egr Valve: EGR valve issues common in diesels due to carbon buildup. Suspension Components: Wear in ball joints, control arm bushings, and shock absorbers common on older models with high mileage. Electrical Connectors: Corrosion or loose connections in wiring harnesses can lead to intermittent electrical faults. Glow Plugs: Glow plug failure can cause hard starting in cold weather for diesel engines. Transmission Shifts: Occasional harsh shifting or delayed engagement in automatic transmissions, often related to fluid degradation or valve body issues. 📚...