🏷️ Basic Information Identification Make: Kawasaki Model: KX85 / KX85-II / KX100 Product Name: 2001-2010 Kawasaki KX85 KX85-II KX100 Workshop Motorcycle Service Repair Manual Download Codes Chassis Codes Covered: KX85-A1 to KX85-BAF, KX100-D1 to KX100-D9F (referencing model year specific codes) 👋 Introduction Market Position Target Audience: Do-It-Yourself (DIY) enthusiasts, home mechanics, and professional technicians working on Kawasaki KX85, KX85-II, and KX100 models Key Features Completeness: Described as the 'Most Complete Service Repair Manual ever compiled by mankind' for the specified models and years Delivery Method: Instant Download, saving on postage and packaging 📋 Manual Details Coverage Areas Applicable Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Model Variants Covered: KX85, KX85-II, KX100 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top end, bottom end, transmission Fuel System: Carburetor tuning, fuel delivery, fuel tank Cooling System: Radiator, coolant flow, water pump Drivetrain: Final drive (chain and sprockets), transmission gears, clutch Suspension: Front fork (inner workings, oil levels, seals), rear shock absorber (rebuild, adjustments) Brakes: Front and rear brake systems, hydraulic components, pad replacement Electrical System: Ignition system, lighting, wiring diagrams, battery maintenance Chassis And Frame: Frame inspection, steering head bearings, swingarm pivot Wheels And Tires: Wheel bearing service, tire mounting and balancing Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, periodic inspections Troubleshooting: Diagnostic procedures for common and uncommon problems Repair: Detailed step-by-step instructions for component repair and replacement Rebuilds: Engine rebuilds, transmission overhauls, suspension rebuilds Assembly Disassembly: Complete disassembly and reassembly of the motorcycle and its components Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine rebuilds Diagnostics: Includes detailed diagnostic information and flowcharts Specifications: Torque specifications, clearances, fluid capacities, electrical values 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High quality diagrams and instructions, fully printable Compatibility Device Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPod, Android Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled Displacement Kx85: 84 cc Displacement Kx100: 99 cc Performance Power Delivery: High-revving, focused on motocross and off-road performance Fuel System Carburetor Kx85: Typically a Keihin PWK35 or similar Carburetor Kx100: Typically a Keihin PWK38 or similar Cooling System Type: Liquid-cooled 🔧 Transmission Standard Type: 6-speed manual transmission Features Clutch: Wet multi-disc clutch Fluid Specifications Oil Type: Refer to manual for specific Kawasaki 2-stroke transmission oil or equivalent SAE 10W-30 API SE, SF or SG 📐 Dimensions Weights Dry Weight Kx85: Approximately 74 kg (163 lbs) Dry Weight Kx100: Approximately 78 kg (172 lbs) 💡 Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, trip meter, neutral indicator, high-beam indicator, turn signal indicators (if equipped). Driver Assistance Features: N/A (performance-oriented off-road motorcycle). Connectivity Features: N/A (performance-oriented off-road motorcycle). 🔧 Maintenance Service Intervals General: Regular checks of chain tension, tire pressure, and fluid levels are crucial. Engine top-end rebuilds depend heavily on usage but are typically recommended every 20-50 hours of aggressive riding. Oil Change: Transmission oil should be checked frequently and changed as per the manual's recommendations, typically after every few race events or significant riding periods. Fluid Specifications Coolant: High-quality motorcycle coolant (e.g., Kawasaki Coolant Type S or equivalent pre-mix). Engine Oil Mixing: Requires high-quality 2-stroke premix oil for fuel injection. Known Issues Common Wear Items: Clutch plates, piston and rings (especially with aggressive use), wheel bearings, steering head bearings, and suspension seals are common wear items. Carburetor Tuning: Carburetor jetting may require adjustment based on altitude, temperature, and modifications. Overheating: Ensuring the cooling system is clean and the fan operates correctly is important to prevent overheating, particularly in demanding conditions. 📚 Vehicle History Brand Heritage Manufacturer: Kawasaki Heavy Industries Model Evolution Kx Lineage: Part of Kawasaki's long-standing and successful KX line of motocross and off-road motorcycles, known for performance and race-winning capabilities Production Production Period Covered: 2001-2010 model years