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BMW 328 328i 2001 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Specific Model: 328i Year: 2001 Codes Chassis Code: E46 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible (E46 Generation). Target Audience: Enthusiast owners, independent BMW specialists, DIY mechanics seeking in-depth repair knowledge. Competitive Analysis Competitors: Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Infiniti G35. Key Features Vehicle Driving Dynamics: Renowned for balanced chassis, RWD bias, communicative steering, and engaging driving experience. Design Philosophy: Classic BMW proportions, driver-focused cockpit, premium interior appointments. 📋 Manual Details Coverage Areas Engine Coverage: All Gasoline Engines Transmission Coverage: All Manual and Automatic Transmissions Trim Level Coverage: All Trim Levels (e.g., Base, Sport, M Sport variants if applicable) Geographic Coverage: Global (US, European, etc. specifications likely included) Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel delivery system. Engine Management: Ignition system, fuel injection system (DME), emissions control, sensor diagnostics, ECU operation. Transmission Manual: Clutch, gearbox internals, shift linkage, overhaul procedures. Transmission Automatic: Mechatronics, valve body, torque converter, electronic control, overhaul procedures. Drivetrain: Driveshafts, differential, axles, wheel bearings. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, column lock. Brakes: Brake system components (calipers, rotors, pads), hydraulic system, ABS/DSC (Dynamic Stability Control) operation and diagnosis, parking brake. Electrical System: Battery, alternator, starter, lighting system, wiring diagrams, fuses, relays, body control module (BCM). Body And Interior: Body panels, doors, windows, locks, interior trim, HVAC system (heating, ventilation, air conditioning), seats, airbags. Comfort Systems: Power windows, mirrors, seats, sunroof, central locking, cruise control. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common and uncommon faults, error code interpretation, symptom-based diagnosis. Repair Procedures: Step-by-step instructions for component removal, installation, and repair across all major systems. Diagnostic Procedures: On-board diagnostics (OBD-II), specific BMW diagnostic tools (e.g., DIS/GT1) usage overview, sensor testing. Component Replacement: Detailed guides for replacing specific parts like alternators, starters, water pumps, fuel injectors, brake components, etc. Special Tools Usage: Identification and usage of specialized tools required for specific BMW repairs and diagnostics. Technical Depth Depth: Comprehensive: Covers everything from basic preventative maintenance to major component overhauls and in-depth electronic diagnostics. Detail Level: Detailed torque specifications, clearances, component timings, and diagnostic data. Manual Completeness Completeness: Full Workshop Manual, covering all aspects of repair, maintenance, and diagnostics for the specified model. 📊 Manual Specifications File Format Compatibility: Universal PDF viewer compatibility (Adobe Acrobat Reader recommended). Searchability: Searchable text content for quick information retrieval. Print Quality Printability: Printable pages for easy workshop reference. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: M52TU B28 (99-00) / N42/N46 B20 (318i) - Note: 328i specifically refers to the M52TU B28. Engine Type: 3.0L Inline 6-Cylinder (M52TU B28) Displacement: 2793 cc (2.8 Liters) Performance Horsepower: 193 hp @ 5500 rpm Torque: 206 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Multi-point fuel injection (Bosch Motronic M5.2/M5.2.1/M5.2.1E) Fuel Type: Premium Unleaded (91+ Octane) Engine Features Valve Train: DOHC (Dual Overhead Camshafts), 24 Valves Block Material: Aluminum Head Material: Aluminum Valvetronic: No (VANOS variable valve timing is present) Timing System: Double VANOS (Variable Valve Timing) 🔧 Transmission Standard Transmission Type: 5-speed Manual (Getrag 260/6) Optional Transmission Type: 5-speed Automatic (Steptronic/GM A5S310Z) Features Drivetrain: Rear-Wheel Drive (RWD) Automatic Features: Steptronic manual shift mode. 📐 Dimensions Exterior Length: 4471 mm (176.0 in) Width: 1739 mm (68.5 in) Height: 1392 mm (54.8 in) Wheelbase: 2730 mm (107.5 in) Front Track: 1471 mm (57.9 in) Rear Track: 1484 mm (58.4 in) Weights Curb Weight: Approx. 1510 kg (3329 lbs) Gross Vehicle Weight: Approx. 1950 kg (4299 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 4 Stars (Passenger) IIHS Side Impact: Good (for models equipped with side airbags) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Standard (ASC+T - Automatic Stability Control + Traction) Stability Control: Optional/Standard depending on late-year models and specific packages (DSC - Dynamic Stability Control). Passive Features Airbags Front: Standard dual front airbags. Airbags Side: Optional front-seat side airbags. Seatbelts: Front seatbelt pretensioners, rear three-point seatbelts. 💡 Technology Features Infotainment Head Unit: BMW Business CD or Professional CD radio with optional CD changer, basic display for radio and climate control. Optional navigation system (MK III/IV). Audio System: Standard 6-speaker system, optional premium sound systems (e.g., Harman Kardon). Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Auxiliary Input: No standard auxiliary input; often added via aftermarket adapters or specific CD changers. 🔧 Maintenance Service Intervals Oil Change Interval: Variable Service...
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BMW 328 328i 2001 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Specific Model:
328i
Year:
2001
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Convertible (E46 Generation).
Target Audience:
Enthusiast owners, independent BMW specialists, DIY mechanics seeking in-depth repair knowledge.
Competitive Analysis
Competitors:
Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Infiniti G35.
Key Features Vehicle
Driving Dynamics:
Renowned for balanced chassis, RWD bias, communicative steering, and engaging driving experience.
Design Philosophy:
Classic BMW proportions, driver-focused cockpit, premium interior appointments.
📋 Manual Details
Coverage Areas
Engine Coverage:
All Gasoline Engines
Transmission Coverage:
All Manual and Automatic Transmissions
Trim Level Coverage:
All Trim Levels (e.g., Base, Sport, M Sport variants if applicable)
Geographic Coverage:
Global (US, European, etc. specifications likely included)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel delivery system.
Engine Management:
Ignition system, fuel injection system (DME), emissions control, sensor diagnostics, ECU operation.
Transmission Manual:
Clutch, gearbox internals, shift linkage, overhaul procedures.
Transmission Automatic:
Mechatronics, valve body, torque converter, electronic control, overhaul procedures.
Drivetrain:
Driveshafts, differential, axles, wheel bearings.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, column lock.
Brakes:
Brake system components (calipers, rotors, pads), hydraulic system, ABS/DSC (Dynamic Stability Control) operation and diagnosis, parking brake.
Electrical System:
Battery, alternator, starter, lighting system, wiring diagrams, fuses, relays, body control module (BCM).
Body And Interior:
Body panels, doors, windows, locks, interior trim, HVAC system (heating, ventilation, air conditioning), seats, airbags.
Comfort Systems:
Power windows, mirrors, seats, sunroof, central locking, cruise control.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, error code interpretation, symptom-based diagnosis.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair across all major systems.
Diagnostic Procedures:
On-board diagnostics (OBD-II), specific BMW diagnostic tools (e.g., DIS/GT1) usage overview, sensor testing.
Component Replacement:
Detailed guides for replacing specific parts like alternators, starters, water pumps, fuel injectors, brake components, etc.
Special Tools Usage:
Identification and usage of specialized tools required for specific BMW repairs and diagnostics.
Technical Depth
Depth:
Comprehensive: Covers everything from basic preventative maintenance to major component overhauls and in-depth electronic diagnostics.
Detail Level:
Detailed torque specifications, clearances, component timings, and diagnostic data.
Manual Completeness
Completeness:
Full Workshop Manual, covering all aspects of repair, maintenance, and diagnostics for the specified model.
📊 Manual Specifications
File Format
Compatibility:
Universal PDF viewer compatibility (Adobe Acrobat Reader recommended).
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Printability:
Printable pages for easy workshop reference.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M52TU B28 (99-00) / N42/N46 B20 (318i) - Note: 328i specifically refers to the M52TU B28.
Engine Type:
3.0L Inline 6-Cylinder (M52TU B28)
Displacement:
2793 cc (2.8 Liters)
Performance
Horsepower:
193 hp @ 5500 rpm
Torque:
206 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (Bosch Motronic M5.2/M5.2.1/M5.2.1E)
Fuel Type:
Premium Unleaded (91+ Octane)
Engine Features
Valve Train:
DOHC (Dual Overhead Camshafts), 24 Valves
Block Material:
Aluminum
Head Material:
Aluminum
Valvetronic:
No (VANOS variable valve timing is present)
Timing System:
Double VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Getrag 260/6)
Optional
Transmission Type:
5-speed Automatic (Steptronic/GM A5S310Z)
Features
Drivetrain:
Rear-Wheel Drive (RWD)
Automatic Features:
Steptronic manual shift mode.
📐 Dimensions
Exterior
Length:
4471 mm (176.0 in)
Width:
1739 mm (68.5 in)
Height:
1392 mm (54.8 in)
Wheelbase:
2730 mm (107.5 in)
Front Track:
1471 mm (57.9 in)
Rear Track:
1484 mm (58.4 in)
Weights
Curb Weight:
Approx. 1510 kg (3329 lbs)
Gross Vehicle Weight:
Approx. 1950 kg (4299 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 4 Stars (Passenger)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Standard (ASC+T - Automatic Stability Control + Traction)
Stability Control:
Optional/Standard depending on late-year models and specific packages (DSC - Dynamic Stability Control).
Passive Features
Airbags Front:
Standard dual front airbags.
Airbags Side:
Optional front-seat side airbags.
Seatbelts:
Front seatbelt pretensioners, rear three-point seatbelts.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional CD radio with optional CD changer, basic display for radio and climate control. Optional navigation system (MK III/IV).
Audio System:
Standard 6-speaker system, optional premium sound systems (e.g., Harman Kardon).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Auxiliary Input:
No standard auxiliary input; often added via aftermarket adapters or specific CD changers.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Interval System (VSIS) or typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or annually, based on driving conditions.
Inspection Interval:
BMW Inspection I and Inspection II service, typically at 30,000 and 60,000 miles respectively, involving comprehensive checks and fluid changes.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) approved synthetic oil, typically SAE 5W-30 or 5W-40. Check manual for specific viscosity based on climate.
Coolant:
BMW Blue Antifreeze/Coolant (G48 formulation), mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 Low Viscosity (LV) brake fluid.
Transmission Fluid Manual:
Pentosin MTF LT-2 or equivalent (e.g., Red Line D4 ATF or BMW's recommended synthetic manual transmission fluid).
Transmission Fluid Automatic:
GM DEXTRON III / MERCON or BMW ATF LT 71141. Crucial to use correct fluid to avoid transmission damage.
Known Issues
Cooling System Weaknesses:
Plastic expansion tank cracks, water pump failure (especially plastic impeller versions), thermostat housing leaks, radiator leaks.
Engine Oil Leaks:
Valve cover gasket leaks, oil pan gasket leaks, oil filter housing gasket leaks, VANOS oil line O-ring failure.
Suspension Wear:
Control arm bushings (bushings fail and cause steering wheel shimmy), ball joints, tie rod ends, rear trailing arm bushings.
Electrical Issues:
ABS/DSC sensor failures, VANOS solenoid failures, CCV (Crankcase Ventilation) system issues leading to oil consumption and rough idle, instrument cluster pixelation.
Interior Wear:
Headliner sagging, seat bolster wear, door panel material separation.
📚 Vehicle History
Brand Heritage
Brand Legacy:
BMW, Bayerische Motoren Werke AG, established in 1916, renowned for 'The Ultimate Driving Machine' slogan and sporty luxury vehicles.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) succeeded the E36 and is considered one of BMW's most critically acclaimed generations for its driving dynamics and design. The 328i was a key model within this lineup.
Production
Production Years:
E46 3 Series: 1998-2006. Specific 328i sedan/coupe/convertible in the US market was primarily 1999-2000. For 2001, the 325i and 330i (replacing 328i) were the primary models, though the manual likely covers the transition or very early '01 328s if they existed in some markets.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
E46 3 Series models frequently appeared on Car and Driver's 10Best lists during its production run, particularly the 330i and M3 variants, highlighting its enduring appeal.
Ratings
Consumer Reports:
Generally rated well for performance and driving dynamics, though reliability can vary depending on specific components and maintenance history.
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