Jeep Cherokee XJ 2001 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 2001 Codes Vin Code: J 👋 Introduction Market Position Vehicle Market Segment: Compact SUV, known for its off-road capability and utility. Competitive Analysis Competitors 2001: Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra, Suzuki Vitara. Key Features Key Features Vehicle: Body-on-frame construction, robust 4.0L engine option, capable four-wheel-drive system (Command-Trac and optional Selec-Trac), durable suspension, iconic Jeep styling. Manual Value Proposition Manual Value: Essential tool for owners and technicians to maintain, diagnose, and repair the Jeep Cherokee XJ 2001 accurately and efficiently. 📋 Manual Details Coverage Areas Vehicle Coverage: All Jeep Cherokee XJ models for the 2001 model year. Engine Coverage: 4.0L Inline 6-cylinder (PowerTech) engine. Transmission Coverage: 4-speed automatic (42RE) and 5-speed manual (AX-15, NV3550) transmissions. Page Count Page Count Estimate: Hundreds of pages (exact count not specified, but implies comprehensive coverage). Manual Type Manual Type: Official Factory Service Repair Manual (Workshop Manual). Language Language: English Format Format: Downloadable (PDF implied by description, printable). 📖 Manual Coverage Systems Covered Engine: Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emission control system, engine diagnostics. Transmission: Automatic transmission (42RE) overhaul, manual transmission (AX-15, NV3550) overhaul, clutch system, transfer case. Drivetrain: Front axle, rear axle, drive shafts, differentials, axle bearings and seals. Suspension: Front suspension (leaf springs), rear suspension (leaf springs), steering system, power steering. Brakes: Front disc brakes, rear drum brakes, anti-lock braking system (ABS) if equipped, parking brake. Electrical: Wiring diagrams, battery, charging system, starting system, lighting, instrumentation, body electrical (power windows, locks, mirrors), fuse box diagrams, relays. HVAC: Heating, ventilation, and air conditioning (HVAC) system service and repair. Body: Body panels, doors, hood, tailgate, interior trim, glass, bumpers, chassis. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspections and replacement, spark plug replacement. Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation. Repair: Step-by-step repair procedures for all major components and systems, including engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement. Overhaul: Complete disassembly and reassembly procedures for major mechanical components. Installation: Procedures for installing replacement parts and accessories. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to in-depth mechanical repairs and electrical diagnostics. 📊 Manual Specifications File Format File Format Details: Digital download, likely PDF. Optimized for printing individual pages or the entire manual. Print Quality Print Quality: Designed to be printed to factory standards, ensuring clarity of diagrams and text. Binding Type Binding Type Recommendation: Recommend professional binding for printed copies for durability in a workshop environment. Paper Type Paper Type Recommendation: Suggests durable, high-quality paper for printed copies to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Code: ERH (4.0L PowerTech Inline 6-cylinder) Engine Displacement: 3956 cc (242 cubic inches) Engine Configuration: Inline 6-cylinder, Overhead Valve (OHV) Performance Horsepower Approx: 190 hp @ 4600 rpm (varies slightly by year and specific tune) Torque Approx: 225 lb-ft @ 3000 rpm (varies slightly by year and specific tune) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Cooling System Coolant Type: Ethylene Glycol based coolant (Mopar OAT or equivalent) Lubrication System Oil Capacity With Filter: 6 US quarts (5.7 Liters) Recommended Oil Viscosity: 10W-30 (API certified) 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic (42RE) Optional Transmission Type Optional: 5-speed Manual (NV3550) Features Transmission Fluid Automatic: ATF+4 (Chrysler Mopar) Transmission Fluid Manual: API GL-3 or GL-4 75W-90 Synthetic Gear Oil Transfer Case Options: Command-Trac (NV231) or Selec-Trac (NV242). 📐 Dimensions Exterior Length: 169.9 inches (4315 mm) Width: 66.5 inches (1689 mm) Height: 63.1 inches (1603 mm) Wheelbase: 103.4 inches (2626 mm) Weights Curb Weight Approx: 3300-3600 lbs (1497-1633 kg) depending on configuration. Cargo Cargo Volume Behind Rear Seat: 33.5 cubic feet (948 Liters) Cargo Volume With Rear Seat Folded: 71.0 cubic feet (2010 Liters) 🛡️ Safety Features Ratings NHTSA Rollover Rating Approx: 3-star (subject to specific configurations and testing standards of the era). Active Features Active Safety Features: Four-wheel anti-lock braking system (ABS) was optional on some models. Passive Features Passive Safety Features: Driver and passenger airbags, front seat belt pretensioners. 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio with cassette or CD player, optional premium sound systems. Driver Assistance Driver Assistance Features: Limited driver assistance features common in modern vehicles. ABS was an option. Connectivity Connectivity Features: Minimal connectivity features. Often featured power windows and locks. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first) using synthetic blend or full synthetic oil. Engine Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on inspection. Spark Plug Replacement: Every 100,000 miles for platinum or iridium tipped plugs (check specific plug type). Transmission Fluid Change Interval: Every 30,000 - 60,000 miles depending on driving conditions (heavy...
Step-by-step repair procedures for all major components and systems, including engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement.
Overhaul:
Complete disassembly and reassembly procedures for major mechanical components.
Installation:
Procedures for installing replacement parts and accessories.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to in-depth mechanical repairs and electrical diagnostics.
📊 Manual Specifications
File Format
File Format Details:
Digital download, likely PDF. Optimized for printing individual pages or the entire manual.
Print Quality
Print Quality:
Designed to be printed to factory standards, ensuring clarity of diagrams and text.
Binding Type
Binding Type Recommendation:
Recommend professional binding for printed copies for durability in a workshop environment.
Paper Type
Paper Type Recommendation:
Suggests durable, high-quality paper for printed copies to withstand workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code:
ERH (4.0L PowerTech Inline 6-cylinder)
Engine Displacement:
3956 cc (242 cubic inches)
Engine Configuration:
Inline 6-cylinder, Overhead Valve (OHV)
Performance
Horsepower Approx:
190 hp @ 4600 rpm (varies slightly by year and specific tune)
Torque Approx:
225 lb-ft @ 3000 rpm (varies slightly by year and specific tune)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (Mopar OAT or equivalent)
Lubrication System
Oil Capacity With Filter:
6 US quarts (5.7 Liters)
Recommended Oil Viscosity:
10W-30 (API certified)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (42RE)
Optional
Transmission Type Optional:
5-speed Manual (NV3550)
Features
Transmission Fluid Automatic:
ATF+4 (Chrysler Mopar)
Transmission Fluid Manual:
API GL-3 or GL-4 75W-90 Synthetic Gear Oil
Transfer Case Options:
Command-Trac (NV231) or Selec-Trac (NV242).
📐 Dimensions
Exterior
Length:
169.9 inches (4315 mm)
Width:
66.5 inches (1689 mm)
Height:
63.1 inches (1603 mm)
Wheelbase:
103.4 inches (2626 mm)
Weights
Curb Weight Approx:
3300-3600 lbs (1497-1633 kg) depending on configuration.
Cargo
Cargo Volume Behind Rear Seat:
33.5 cubic feet (948 Liters)
Cargo Volume With Rear Seat Folded:
71.0 cubic feet (2010 Liters)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating Approx:
3-star (subject to specific configurations and testing standards of the era).
Active Features
Active Safety Features:
Four-wheel anti-lock braking system (ABS) was optional on some models.
Passive Features
Passive Safety Features:
Driver and passenger airbags, front seat belt pretensioners.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio with cassette or CD player, optional premium sound systems.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features common in modern vehicles. ABS was an option.
Connectivity
Connectivity Features:
Minimal connectivity features. Often featured power windows and locks.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first) using synthetic blend or full synthetic oil.
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 100,000 miles for platinum or iridium tipped plugs (check specific plug type).
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles depending on driving conditions (heavy use may require more frequent changes).
Fluid Specifications
Power Steering Fluid:
ATF+4 (Chrysler Mopar) or equivalent.
Brake Fluid:
DOT 3 brake fluid.
Known Issues
Common Wear Items:
Front suspension bushings, sway bar links, leaf spring bushings, water pump, radiator, starter motor, alternator.
Engine Specific Concerns:
Cracking of the cylinder head on earlier 4.0L engines (less common on later revisions like 2001), rear main seal leaks.
Transmission Specific Concerns:
42RE automatic transmission can experience solenoid issues or torque converter clutch problems.
📚 Vehicle History
Brand Heritage
Jeep Heritage Summary:
Jeep has a long and storied history in off-road vehicles, originating from military applications in World War II.
Model Evolution
Cherokee Xj Generation:
Second generation (XJ) which ran from 1984-2001, known for its pioneering unibody construction in the SUV segment.
Production
Production Years:
1984-2001 (XJ generation)
Manufacturing Location:
Toledo, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Award History:
The Jeep Cherokee XJ was frequently praised for its off-road prowess and ruggedness by automotive publications during its production run.
Ratings
Consumer Ratings General:
Generally well-regarded for its durability and capability, making it a popular choice for off-roading and utility. Often cited for its longevity.