2001 Mercedes-Benz CLK320 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK320 Year: 2001 Generation Chassis Code: W208 (facelift) Model Code: CLK320 (W208.365) Codes Engine Code: M112.945 👋 Introduction Market Position Segment: Luxury Grand Tourer Coupe/Convertible. Competitive Analysis Competitors: BMW 3 Series Coupe (E46), Audi A4 Cabriolet, Lexus SC300/SC430. Key Features Design Philosophy: Elegant styling, refined interior, powerful V6 engine, comfortable ride, advanced technology for its era. Target Audience: Discerning buyers seeking a stylish, comfortable, and well-engineered German luxury coupe. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and diagnostic information for the 2001 Mercedes-Benz CLK320. Page Count Estimated Pages: 1500+ Manual Type Type: Official Licensed Service & Repair Manual Software Language Language: English Format Format: Software (digital download) 📖 Manual Coverage Systems Covered Powertrain: Engine (M112 E32), transmission (5G-TRONIC 722.6), drivetrain, exhaust system. Chassis: Suspension (front & rear), steering, brakes (ABS, ESP), wheels, tires. Electrical: Engine management, lighting, instrument cluster, climate control, power accessories, body control modules (BCM), audio system, CAN bus diagnostics. Body: Exterior body panels, interior trim, glass, convertible top (if applicable). Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks and changes, filter replacements, spark plug replacement, belt inspection and replacement. Repair: Engine repair, transmission overhaul, brake system repair, suspension component replacement, steering system service, electrical component diagnosis and replacement. Diagnostics: Troubleshooting guides, fault code interpretation (OBD-II), diagnostic procedures for all major systems, wiring diagrams, component testing. Technical Depth Depth: Detailed, from basic scheduled maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and component-level repair. 📊 Manual Specifications File Format File Type: Proprietary executable or accessible via a dedicated viewer. Print Quality Quality: Digital, with high-resolution diagrams and clear text, printable. Binding Type Binding: Not Applicable (Software) Paper Type Paper: Not Applicable (Software) ⚙️ Engine Specifications Primary Engine Engine Type: V6, Naturally Aspirated Displacement: 3.2 Liters (3199 cc) Bore X Stroke: 89.9 mm x 84.0 mm Compression Ratio: 10.0:1 Valvetrain: SOHC, 3 valves per cylinder (18 valves total) with Variable Valve Timing (VVT). Performance Horsepower: 215 hp @ 5700 rpm Torque: 229 lb-ft @ 3300 rpm 0-60 Mph Acceleration: Approx. 6.4 seconds (coupe) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential port injection. Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Fuel Tank Capacity: 62 Liters (16.4 US gallons) 🔧 Transmission Standard Transmission Type: 5-speed Automatic (5G-TRONIC 722.6) Optional Optional Transmission: Not applicable for CLK320 in 2001 in most markets. Features Transmission Features: TouchShift (manual shifting capability), Electronic Transmission Control. Fluid Specs Transmission Fluid Type: MB 236.10 / MB 236.12 (e.g., Pentosin ATF1 or equivalent) Transmission Fluid Capacity: Approx. 7.5 Liters (pan removal and refill) 📐 Dimensions Exterior Length: 4634 mm (182.4 inches) Width: 1740 mm (68.5 inches) Height: 1373 mm (54.1 inches) Wheelbase: 2715 mm (106.9 inches) Interior Seating Capacity: 4 Cargo Trunk Volume Coupe: Approx. 350 Liters (12.3 cu ft) Trunk Volume Convertible: Approx. 270 Liters (9.5 cu ft) with top up Weights Curb Weight Coupe: Approx. 1550 kg (3417 lbs) Curb Weight Convertible: Approx. 1750 kg (3858 lbs) Gross Vehicle Weight Rating: Approx. 2000 kg (4409 lbs) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 4 Stars (Driver), 5 Stars (Passenger) IIHS Side Impact Rating: Good Active Features Braking System: Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD). Stability Control: Electronic Stability Program (ESP). Traction Control: ASR (Acceleration Slip Regulation). Passive Features Airbags: Driver and front passenger airbags, front side airbags, optional rear side airbags. Seatbelts: Pretensioning front seatbelts, force limiters, rear three-point seatbelts. Rollover Protection: Automatic pop-up roll bars (convertible model). 💡 Technology Features Infotainment Audio System: Factory premium audio system, optional CD changer, AM/FM radio, cassette player. Navigation: Optional factory navigation system (COMAND 2.0). Driver Assistance Cruise Control: Standard cruise control with speed limiter. Parking Assistance: Optional parking sensors (PARKTRONIC). Connectivity Phone Integration: Optional Mercedes-Benz hands-free phone system (via cradle). Comfort Features Climate Control: Automatic climate control (THERMATIC) or dual-zone automatic climate control (THERMATIC). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (or as indicated by the 'Service A'/'Service B' system). Major Service Intervals: Refer to the manual for 'Service B' (e.g., spark plugs, cabin filter, air filter, brake fluid). Fluid Specifications Engine Oil Type: SAE 0W-40 or 5W-40, MB 229.5 approved. Engine Oil Capacity: Approx. 8.0 Liters (with filter change). Coolant Type: MB 325.0 / MB 326.0 (Ethylene Glycol based, typically blue or green). Brake Fluid Type: DOT 4. Known Issues Common Problems Engine: Mass air flow (MAF) sensor issues, vacuum leaks, EGR valve clogging, oil leaks from valve covers and oil cooler seals. Common Problems Transmission: Transmission control module (TCM) failures, torque converter issues, conductor plate problems, leaks from transmission lines and seals. Common Problems Electrical: Window regulator failures, SAM module (Signal Acquisition Module) corrosion or failure, OVP relay issues (older models, but checks are relevant),...
Engine management, lighting, instrument cluster, climate control, power accessories, body control modules (BCM), audio system, CAN bus diagnostics.
Body:
Exterior body panels, interior trim, glass, convertible top (if applicable).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks and changes, filter replacements, spark plug replacement, belt inspection and replacement.
Repair:
Engine repair, transmission overhaul, brake system repair, suspension component replacement, steering system service, electrical component diagnosis and replacement.
Diagnostics:
Troubleshooting guides, fault code interpretation (OBD-II), diagnostic procedures for all major systems, wiring diagrams, component testing.
Technical Depth
Depth:
Detailed, from basic scheduled maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and component-level repair.
📊 Manual Specifications
File Format
File Type:
Proprietary executable or accessible via a dedicated viewer.
Print Quality
Quality:
Digital, with high-resolution diagrams and clear text, printable.
Binding Type
Binding:
Not Applicable (Software)
Paper Type
Paper:
Not Applicable (Software)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6, Naturally Aspirated
Displacement:
3.2 Liters (3199 cc)
Bore X Stroke:
89.9 mm x 84.0 mm
Compression Ratio:
10.0:1
Valvetrain:
SOHC, 3 valves per cylinder (18 valves total) with Variable Valve Timing (VVT).
Performance
Horsepower:
215 hp @ 5700 rpm
Torque:
229 lb-ft @ 3300 rpm
0-60 Mph Acceleration:
Approx. 6.4 seconds (coupe)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential port injection.
Hydraulic cylinder leaks for the convertible top, wear in the top mechanism, faulty hydraulic pump.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz, renowned for luxury, engineering, and safety for over a century.
Model Evolution
W208 Generation:
The W208 CLK-Class was introduced in 1997 as a coupe and later a convertible, based on the C-Class (W202) platform, but styled to resemble the E-Class (W210).
Facelift 2001:
The 2001 model year received a significant facelift including revised front and rear styling, updated interior trim, and improved features.
Production
Production Years:
1997-2003 (W208 generation)
Manufacturing Plant:
Sindelfingen, Germany.
🏆 Awards & Recognition
Recognitions
Previous Generation Awards:
The CLK-Class generally received positive reviews for its styling and driving dynamics, often praised in automotive publications of the era.
Ratings
Consumer Reports Rating:
Variable, but generally average to good for reliability compared to segment leaders.