🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002, 2003 Generation Generation Code: BJ (Second Generation) Codes Chassis Codes: BJ3P, BJ5P, BJ8W 👋 Introduction Market Position Vehicle Segment: Compact Car (C-segment) Target Audience: Budget-conscious buyers, first-time car owners, small families Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra Competitive Advantage: Often praised for its sporty handling (especially in Mazdaspeed variants), attractive styling, and good value for money. Key Features Styling: Sporty and contemporary design for its era. Handling: Generally good handling characteristics, often cited as a strong point. Reliability: Generally considered reliable, though specific common issues exist. Performance Variants: Includes information relevant to performance-oriented models like the Protege ES and potential Mazdaspeed variants. 📋 Manual Details Coverage Areas Vehicle Coverage: All trims and engine variants of the 2002-2003 Mazda Protege Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul and repair procedures for all available engines (FS-DE 2.0L, ZM-DE 1.5L) Engine Management: Fuel injection, ignition system, emissions control, ECU diagnosis, sensor data Transmission: Manual (FS5A-EL) and Automatic (GF4A-EL) transmission service, overhaul, and diagnosis Drivetrain: Front-wheel drive system, CV axles, differential service Suspension: Front (MacPherson strut) and rear (multi-link) suspension overhaul, alignment specifications Brakes: Front disc, rear drum/disc brake systems, ABS diagnosis and repair, hydraulic components Steering: Power steering system, steering rack and column service Electrical System: Wiring diagrams, component testing, charging system, starting system, lighting, accessories Body And Chassis: Body panel removal and installation, interior trim, glass replacement, structural repair Heating Ventilation Air Conditioning: HVAC system diagnosis, refrigerant service, component replacement Safety Systems: Airbag system diagnosis and repair, seatbelt mechanisms Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection Diagnostic Procedures: Troubleshooting flowcharts for common drivability issues, electrical faults, and system failures Component Replacement: Step-by-step guides for replacing major components like alternators, starters, water pumps, radiators, etc. Overhaul Procedures: Complete engine and transmission rebuild instructions with torque specifications and tolerances Wheel Alignment: Detailed alignment specifications for front and rear suspension Brake Service: Pad and rotor replacement, caliper and wheel cylinder service, bleeding procedures Electrical Troubleshooting: Testing circuits, diagnosing open/short faults, fuse and relay identification Emissions Control Repair: Diagnosis and repair of EGR, O2 sensors, catalytic converters, and EVAP systems Technical Depth Diagnostic Tools: Specifies use of OBD-II scanners and specialized Mazda diagnostic tools (e.g., GDS) Diagnostic Codes: Provides P-codes and manufacturer-specific diagnostic trouble codes (DTCs) with troubleshooting steps Wiring Diagrams: Comprehensive, detailed electrical wiring diagrams for all vehicle systems Torque Specifications: Exact torque values for all critical fasteners, including engine, transmission, suspension, and body components Tolerances And Clearances: Specific measurements for engine component clearances, bearing tolerances, and other critical dimensions Special Tools: Lists and describes any specialized tools required for specific repair procedures 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable PDF for quick access to information Printability: Printable pages for hands-on use in a workshop environment Print Quality Image Resolution: High-resolution images, diagrams, and illustrations Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: FS-DE Engine Type 1: 2.0L DOHC 16-valve Inline-4 Displacement 1: 1991 cc (121.5 cu in) Bore X Stroke 1: 83.1 mm x 92.0 mm (3.27 in x 3.62 in) Compression Ratio 1: 9.1:1 Horsepower 1: 130 hp @ 6000 rpm (approx.) Torque 1: 135 lb-ft @ 4000 rpm (approx.) Secondary Engine Engine Code 2: ZM-DE Engine Type 2: 1.5L DOHC 16-valve Inline-4 Displacement 2: 1498 cc (91.4 cu in) Horsepower 2: 103 hp @ 6000 rpm (approx.) Torque 2: 100 lb-ft @ 4000 rpm (approx.) Performance Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 50 Liters (13.2 Gallons) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (GF4A-EL) Features Manual Transmission Details: Close-ratio gearbox for sporty feel. Automatic Transmission Details: Electronically controlled with lock-up torque converter. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 Gear Oil (Refer to manual for specific Mazda fluid) Automatic Transmission Fluid: Mazda ATF-Type T-IV or equivalent (Refer to manual for specific Mazda fluid) 📐 Dimensions Exterior Length: Approx. 4425 mm (174.2 in) Width: Approx. 1705 mm (67.1 in) Height: Approx. 1410 mm (55.5 in) Wheelbase: Approx. 2610 mm (102.8 in) Front Track: Approx. 1480 mm (58.3 in) Rear Track: Approx. 1465 mm (57.7 in) Weights Curb Weight: Approx. 1180 kg (2601 lbs) (Varies by trim and equipment) Gross Vehicle Weight Rating: Approx. 1615 kg (3561 lbs) Payload Capacity: Approx. 435 kg (959 lbs) Towing Capacity: Not Recommended/Specified Tongue Weight: Not Applicable 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4-Star (2002...