Jeep Liberty KJ 2002-2006 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Liberty Generation Code: KJ Year Range: 2002-2006 👋 Introduction Market Position Segment: Compact SUV, positioned as a capable and rugged off-road oriented vehicle within the Jeep lineup. Competitive Analysis Key Competitors: Ford Escape, Chevrolet Equinox, Toyota RAV4, Honda CR-V, Nissan Xterra. Key Features Off Road Capability: Known for its Selec-Trac NV242 transfer case (optional) and robust chassis, offering superior off-road performance compared to many competitors. Styling: Distinctive Jeep styling with a boxy, utilitarian aesthetic. Utility: Practical for daily use and weekend adventures, offering decent cargo space and towing capability. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Digital (likely PDF, based on common industry practice for this era) Completeness: Comprehensive, covering all aspects of service and repair. 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Transmission (automatic and manual), Drivetrain (4WD systems, differentials, axles). Chassis: Suspension (front and rear), Steering system, Brake system (front and rear, ABS). Electrical: Body control module, Powertrain control module, Lighting, Instrumentation, Audio systems, HVAC controls, Wiring diagrams. Body And Frame: Exterior body panels, Interior trim, Glass and seals, Doors, Hood, Liftgate, Frame repair. Procedures Included Routine Maintenance: Oil changes, fluid checks and changes, filter replacements, tire rotations, tune-ups. Component Repair And Replacement: Engine assembly/disassembly, transmission overhaul, brake pad/rotor replacement, suspension component replacement, electrical component diagnostics and repair. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation, symptom-based troubleshooting guides. Specifications And Data: Torque specifications, fluid capacities and types, electrical resistance values, diagnostic data. Technical Depth Diagnostic Capabilities: Detailed diagnostic strategies, including use of scan tools, symptom analysis, and component testing. Repair Procedures: Step-by-step instructions with accompanying diagrams and illustrations for most repair tasks. Technical Service Bulletins (Tsbs): Likely to include relevant TSBs that address known issues and provide updated repair procedures or solutions. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing for quick finding of specific topics. Printability: Printable pages for workshop use. Print Quality Image Resolution: High resolution for clear diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Gas: 2.4L PowerTech (ED3) I4 Engine Displacement Gas: 2429 cc Engine Power Gas: 150 hp @ 5800 rpm Engine Torque Gas: 169 lb-ft @ 4000 rpm Optional Engine Engine Code Gas V6: 3.7L PowerTech V6 (EWG) Engine Displacement Gas V6: 3701 cc Engine Power Gas V6: 205 hp @ 5800 rpm (2002-2004), 215 hp @ 5800 rpm (2005-2006) Engine Torque Gas V6: 235 lb-ft @ 4000 rpm (2002-2004), 240 lb-ft @ 4000 rpm (2005-2006) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Management ECU: Vehicle-specific Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type I4: 5-Speed Manual Transmission (NV1500) Optional Transmission Type V6: 4-Speed Automatic Transmission (42RLE) Drivetrain Available Systems: Command-Trac NV241G (Part-time 4WD), Selec-Trac NV242 (Full-time 4WD with 2WD mode). Transmission Fluid Automatic Fluid Type: ATF+4 (Chrysler Material Standard MS-9602) Manual Fluid Type: API GL-5 SAE 75W-90 Gear Oil 📐 Dimensions Exterior Wheelbase: 104.1 inches (2644 mm) Length: 171.5 inches (4356 mm) Width: 71.7 inches (1821 mm) Height: 67.4 inches (1712 mm) Weights Curb Weight I4: Approx. 3,600 lbs (1633 kg) Curb Weight V6: Approx. 3,800 lbs (1724 kg) Towing Capacity: Up to 3,500 lbs (1588 kg) with V6 engine and towing package. Cargo Cargo Volume Behind Rear Seat: Approx. 31.0 cu ft (878 liters) Cargo Volume With Rear Seat Folded: Approx. 66.5 cu ft (1883 liters) 🛡️ Safety Features Ratings NHTSA Front Driver Side: ★★★★☆ (4/5 Stars) NHTSA Front Passenger Side: ★★★★☆ (4/5 Stars) NHTSA Side Driver Front: ★★★★★ (5/5 Stars) NHTSA Side Passenger Front: ★★★★★ (5/5 Stars) NHTSA Side Rear Passenger: ★★★★☆ (4/5 Stars) IIHS Driver Side Impact: Good IIHS Side Impact: Acceptable Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Optional front side-impact airbags Seatbelts: Three-point seat belts with pretensioners for all occupants 💡 Technology Features Infotainment Audio System Options: Various options including AM/FM stereo, CD player, and premium Infinity sound systems were available. Navigation: Optional factory navigation system available on select higher trims. Driver Assistance Cruise Control: Standard on most trims. Connectivity Power Windows: Available, power locks, and power mirrors on most trims. Remote Keyless Entry: Available on select trims. 🔧 Maintenance Service Intervals Oil Change Interval Severe: Every 3,000 miles (4,800 km) or 3 months Oil Change Interval Normal: Every 5,000 miles (8,000 km) or 6 months Tire Rotation Interval: Every 5,000 miles (8,000 km) Engine Coolant Change: Every 30,000 miles (48,000 km) or 3 years Fluid Specifications Engine Oil Viscosity: SAE 5W-30 (for most conditions) Engine Oil Capacity: 4.5 US quarts (4.3 L) with filter for 2.4L I4; 5.0...