APRILIA ATLANTIC 500 Service Repair Workshop Manual 2002
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2002 Vehicle Type: Maxi-scooter Codes Engine Code: M267 👋 Introduction Market Position Positioning: The Aprilia Atlantic 500 was positioned as a premium maxi-scooter for touring and urban commuting, offering substantial power and comfort for its class. Competitive Analysis Competitors: Competed with other large-displacement maxi-scooters like the Yamaha TMAX, Suzuki Burgman 400/650, and Honda Silver Wing from the same era. Key Features Features: Large under-seat storage, comfortable ergonomics for long rides, powerful engine for highway capability, and Aprilia's signature sporty handling. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Total Pages: Not specified, but advertised as 'Complete Manual - No Missing Pages' Manual Type Type: Workshop Manual / Service Manual Language Language: Likely English, based on typical market availability for such manuals Format Format: Digital (PDF implied by sales platform 'Tradebit') 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, disassembly, assembly, tuning, and specifications for the Aprilia 500cc engine. Fuel System: Carburetor or fuel injection system (depending on exact model variant) service, cleaning, adjustment, and troubleshooting. Ignition System: Spark plug, ignition coil, CDI unit, timing, and related electrical components. Cooling System: Radiator, fan, coolant, hoses, water pump, and thermostat service. Transmission: Automatic transmission (CVT - Continuously Variable Transmission) service, including belt inspection, roller replacement, and clutch assembly. Brakes: Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, and rotors. Bleeding procedures. Suspension: Front telescopic forks and rear shock absorber service, including oil changes and seal replacement. Adjustment procedures. Electrical System: Battery, starter motor, alternator, lighting circuits, fuses, relays, wiring diagrams, and troubleshooting of electrical faults. Chassis And Frame: Frame inspection, steering head bearing service, and related chassis components. Bodywork And Trim: Removal and installation of fairings, panels, seat, and other cosmetic and functional body components. Wheels And Tires: Tire pressure, wear inspection, wheel removal and installation, and balance checks. Controls: Throttle, brake levers, and handlebar control adjustments and servicing. Procedures Included Preventative Maintenance: Scheduled maintenance tasks, lubrication points, and inspection checklists. Troubleshooting: Diagnostic procedures for common and uncommon faults across all major systems. Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major components. Diagnostics: Methods for identifying issues, including symptom analysis and component testing. Adjustments: Detailed instructions for adjusting various systems, such as brakes, controls, and engine parameters. Replacement: Guidance on replacing wear items and faulty components. Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to full engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Format Details: PDF, often optimized for digital viewing and printing. Searchable text functionality is highly desirable in professional manuals. Print Quality Quality: Advertised as 'Best Manual Available', suggesting high-resolution images, clear diagrams, and legible text. Customer satisfaction guarantee implies a professional standard. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, 4-valve, SOHC, liquid-cooled single-cylinder Displacement: 460 cc (approximate, some sources cite slightly different figures) Bore X Stroke: 92 mm x 69 mm (typical for this engine family) Compression Ratio: 10.5:1 (typical) Performance Horsepower: Approx. 34-39 HP (at crankshaft), depending on specific market and tuning Torque: Approx. 42-45 Nm (at crankshaft) Fuel System Fuel Delivery: Likely Electronic Fuel Injection (EFI) for the 2002 model, though earlier versions or specific markets might have used carburetors. Manual will cover specifics. Fuel Type: Unleaded gasoline Lubrication Oil Type: SAE 10W-40 or 15W-50 motorcycle-specific oil meeting API SG/SH or JASO MA standards is typical. Manual will specify exact grade and quantity. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Features: Smooth acceleration, adaptive gearing for optimal power delivery and fuel economy. Includes primary drive (clutch and variator) and secondary drive (belt and driven pulley). 📐 Dimensions Exterior Length: Approx. 2250 mm Width: Approx. 800 mm Height: Approx. 1450 mm (seat height typically around 780-800 mm) Weights Dry Weight: Approx. 185-195 kg Gross Vehicle Weight Rating: Not explicitly stated, but typically around 350-380 kg for two up riding. Cargo Storage Capacity: Large under-seat storage compartment, capable of holding two helmets. 🛡️ Safety Features Ratings Crash Testing: Motorcycles and scooters of this era were not typically subjected to standardized crash testing protocols like automobiles. Safety is primarily derived from design and rider control. Active Features Braking System: Combined braking system (linking front and rear brakes with one lever) was common, offering enhanced stability. ABS was an optional feature on some higher-spec variants or later models. Manual will detail system type. Lighting: Halogen headlights, LED taillights, and turn signals for visibility. Passive Features Frame Construction: Steel or aluminum frame designed for stability and rigidity. Fairings: Full fairing design provides wind protection and aerodynamic stability. 💡 Technology Features Infotainment Features: Basic instrumentation with speedometer, tachometer, fuel gauge,...
The Aprilia Atlantic 500 was positioned as a premium maxi-scooter for touring and urban commuting, offering substantial power and comfort for its class.
Competitive Analysis
Competitors:
Competed with other large-displacement maxi-scooters like the Yamaha TMAX, Suzuki Burgman 400/650, and Honda Silver Wing from the same era.
Key Features
Features:
Large under-seat storage, comfortable ergonomics for long rides, powerful engine for highway capability, and Aprilia's signature sporty handling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Total Pages:
Not specified, but advertised as 'Complete Manual - No Missing Pages'
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
Likely English, based on typical market availability for such manuals
Format
Format:
Digital (PDF implied by sales platform 'Tradebit')
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, disassembly, assembly, tuning, and specifications for the Aprilia 500cc engine.
Fuel System:
Carburetor or fuel injection system (depending on exact model variant) service, cleaning, adjustment, and troubleshooting.
Ignition System:
Spark plug, ignition coil, CDI unit, timing, and related electrical components.
Cooling System:
Radiator, fan, coolant, hoses, water pump, and thermostat service.
Transmission:
Automatic transmission (CVT - Continuously Variable Transmission) service, including belt inspection, roller replacement, and clutch assembly.
Brakes:
Front and rear brake systems, including hydraulic lines, master cylinders, calipers, brake pads, and rotors. Bleeding procedures.
Suspension:
Front telescopic forks and rear shock absorber service, including oil changes and seal replacement. Adjustment procedures.
Electrical System:
Battery, starter motor, alternator, lighting circuits, fuses, relays, wiring diagrams, and troubleshooting of electrical faults.
Chassis And Frame:
Frame inspection, steering head bearing service, and related chassis components.
Bodywork And Trim:
Removal and installation of fairings, panels, seat, and other cosmetic and functional body components.
Wheels And Tires:
Tire pressure, wear inspection, wheel removal and installation, and balance checks.
Controls:
Throttle, brake levers, and handlebar control adjustments and servicing.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, lubrication points, and inspection checklists.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all major systems.
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major components.
Diagnostics:
Methods for identifying issues, including symptom analysis and component testing.
Adjustments:
Detailed instructions for adjusting various systems, such as brakes, controls, and engine parameters.
Replacement:
Guidance on replacing wear items and faulty components.
Technical Depth
Depth:
Comprehensive, covering everything from basic rider maintenance to full engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Format Details:
PDF, often optimized for digital viewing and printing. Searchable text functionality is highly desirable in professional manuals.
Print Quality
Quality:
Advertised as 'Best Manual Available', suggesting high-resolution images, clear diagrams, and legible text. Customer satisfaction guarantee implies a professional standard.
460 cc (approximate, some sources cite slightly different figures)
Bore X Stroke:
92 mm x 69 mm (typical for this engine family)
Compression Ratio:
10.5:1 (typical)
Performance
Horsepower:
Approx. 34-39 HP (at crankshaft), depending on specific market and tuning
Torque:
Approx. 42-45 Nm (at crankshaft)
Fuel System
Fuel Delivery:
Likely Electronic Fuel Injection (EFI) for the 2002 model, though earlier versions or specific markets might have used carburetors. Manual will cover specifics.
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
SAE 10W-40 or 15W-50 motorcycle-specific oil meeting API SG/SH or JASO MA standards is typical. Manual will specify exact grade and quantity.
Smooth acceleration, adaptive gearing for optimal power delivery and fuel economy. Includes primary drive (clutch and variator) and secondary drive (belt and driven pulley).
📐 Dimensions
Exterior
Length:
Approx. 2250 mm
Width:
Approx. 800 mm
Height:
Approx. 1450 mm (seat height typically around 780-800 mm)
Weights
Dry Weight:
Approx. 185-195 kg
Gross Vehicle Weight Rating:
Not explicitly stated, but typically around 350-380 kg for two up riding.
Cargo
Storage Capacity:
Large under-seat storage compartment, capable of holding two helmets.
🛡️ Safety Features
Ratings
Crash Testing:
Motorcycles and scooters of this era were not typically subjected to standardized crash testing protocols like automobiles. Safety is primarily derived from design and rider control.
Active Features
Braking System:
Combined braking system (linking front and rear brakes with one lever) was common, offering enhanced stability. ABS was an optional feature on some higher-spec variants or later models. Manual will detail system type.
Lighting:
Halogen headlights, LED taillights, and turn signals for visibility.
Passive Features
Frame Construction:
Steel or aluminum frame designed for stability and rigidity.
Fairings:
Full fairing design provides wind protection and aerodynamic stability.
💡 Technology Features
Infotainment
Features:
Basic instrumentation with speedometer, tachometer, fuel gauge, coolant temperature, and warning lights. No advanced infotainment systems typical of modern vehicles.
Driver Assistance
Features:
ABS was an option on some models. Otherwise, technology is focused on mechanical and electrical systems.
Connectivity
Features:
No on-board connectivity features.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 6,000 km or annually, whichever comes first. Manual will provide precise interval.
Air Filter:
Inspection every 5,000 km, replacement as needed or at manufacturer's recommended interval (e.g., 10,000 - 15,000 km).
Spark Plug:
Replacement typically at 10,000 - 12,000 km. Manual will specify plug type and gap.
Brake Fluid:
Flush and replace every 2 years, regardless of mileage. Manual will specify fluid type (DOT 4).
Coolant:
Flush and replace every 2-3 years. Manual will specify coolant type (e.g., ethylene glycol-based).
Cvt Belt:
Inspection for wear and damage typically every 10,000 km. Replacement recommended between 15,000 - 20,000 km or if worn.
Fluid Specifications
Engine Oil Capacity:
Approximately 1.3 - 1.5 liters, including filter. Manual will confirm exact capacity.
Coolant Capacity:
Approximately 1.0 - 1.2 liters. Manual will confirm.
Brake Fluid Type:
DOT 4.
Known Issues
Common Problems:
Potential issues can include voltage regulator failure, water pump seal leaks, and wear on CVT components (belt, rollers). The manual is crucial for addressing these.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia is an Italian manufacturer with a strong racing heritage and a reputation for producing sporty, well-engineered motorcycles and scooters.
Model Evolution
Evolution:
The Atlantic line was Aprilia's entry into the maxi-scooter market, with the 500cc model representing their top-tier offering, evolving from earlier smaller displacement models and competing in a growing segment.
Production
Production Period:
The Atlantic 500 was produced for several years, with the 2002 model representing one of the earlier iterations.
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the 2002 Atlantic 500 are not widely documented in general automotive press, but Aprilia models are generally recognized for their performance and Italian design.