Aprilia RS50 RS 50 2002 Full Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS50
Year:
2002
👋 Introduction
Market Position
Target Audience:
Aprilia RS50 owners, mechanics, restoration enthusiasts
Competitive Analysis
Manual Value Proposition:
Provides professional-level repair and maintenance data, enabling comprehensive self-service and cost savings
Key Features
Editorial Highlights:
Detailed sub-steps, cautionary notes, numbered instructions, bold figure references, quality illustrations, troubleshooting integration
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair
Page Count
Estimated Page Count:
Extensive (Specific count not provided in source)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, top-end rebuild, carburetor tuning, ignition system diagnostics, cooling system maintenance
Drivetrain Systems:
Clutch operation and adjustment, gearbox servicing, chain and sprocket maintenance, lubrication
Electrical Systems:
Wiring diagrams, lighting system troubleshooting, ignition coil testing, battery maintenance, starter system diagnostics
Chassis Systems:
Front fork servicing, rear shock absorber maintenance, steering system checks, brake system overhaul (front and rear), wheel bearing replacement
Bodywork And Frame:
Fairing removal and installation, seat maintenance, fuel tank servicing, frame inspection
Procedures Included
Maintenance Procedures:
Regular service checks, lubrication points, fluid level checks, filter replacement, spark plug replacement
Repair Procedures:
Component-specific repair guides, assembly and disassembly instructions for all major systems
Diagnostic Procedures:
Troubleshooting guides for common performance issues, electrical fault finding, engine misfires
Technical Depth
Depth Of Information:
Comprehensive, suitable for professional technicians and advanced DIY mechanics, covering detailed diagnostics and rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Delivery Method:
Instant Download
Paper Type
Digital Delivery:
No physical product, no shipping costs
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder (Specific engine code may vary, common Rotax 49.3 cc is likely)
Performance
Bore X Stroke:
Typically 39.5 mm x 40.0 mm (for Rotax 49.3 cc variant)
Compression Ratio:
Typically 7.1:1 to 8.2:1 (depending on specific variant)
Horsepower:
Around 10-15 HP (Varies by market and specific engine tune)
Fuel System
Carburetor Type:
Likely Dell'Orto PHBN or PHVB (e.g., 19mm or 21mm)
Fuel Type:
Unleaded gasoline (95 RON recommended), mixed with 2-stroke oil
Lubrication
Oil Type:
High-quality 2-stroke engine oil (Specific grade to be detailed in manual)
🔧 Transmission
Standard
Gearbox Type:
6-speed constant mesh
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1930 mm
Width:
Approx. 730 mm
Height:
Approx. 1070 mm
Weights
Dry Weight:
Approx. 111 kg
Fuel Tank Capacity:
Approx. 13 liters
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant European type-approval standards for small capacity motorcycles
Active Features
Braking System:
Hydraulic disc brakes front and rear. Front: 2-piston caliper, Rear: 2-piston caliper (Specific disc sizes may vary)
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, speedometer, odometer, engine temperature warning light, neutral indicator
Driver Assistance
Assistance Systems:
None (typical for a 2002 50cc sportbike)
Connectivity
Connectivity Features:
None (typical for a 2002 50cc sportbike)
🔧 Maintenance
Service Intervals
Oil Change Interval:
2-stroke engine: requires regular oil mixing with fuel or a separate oil reservoir (interval for oil reservoir top-up to be detailed in manual)
Spark Plug Replacement:
Recommended every 3,000 - 5,000 km or as per manual specifications (Specific plug type, e.g., NGK BR9ES, to be confirmed)
Air Filter Cleaning:
Regular inspection and cleaning/replacement, frequency dependent on operating conditions (details in manual)
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant, mixed with distilled water (Specific ratio and type to be confirmed in manual)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (Specific specification to be confirmed in manual)
Gearbox Oil Type:
SAE 75W/80 or SAE 75W/90 GL-4 gear oil (Specific capacity and type to be confirmed in manual)
Known Issues
Common Wear Items:
Clutch plates, spark plugs, chain and sprockets, rear shock absorber (due to age and use)
Performance Related Issues:
Carburetor jetting sensitivity, potential for carbon buildup in exhaust port/pipe, ignition system component wear
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles, particularly in smaller displacement categories.
Model Evolution
Rs50 Significance:
The RS50 has historically been a popular entry-level sportbike, offering a taste of Aprilia's racing DNA in a user-friendly package, often favored by younger riders.
Production
Production Era:
The 2002 model falls within the second generation of the RS50, which saw styling updates and refinements over earlier models.
🏆 Awards & Recognition
Recognitions
Market Perception:
The RS50 line is generally well-regarded for its performance, handling, and sporty aesthetics in the 50cc segment, often seen as a premium offering.
Component-specific repair guides, assembly and disassembly instructions for all major systems
Diagnostic Procedures:
Troubleshooting guides for common performance issues, electrical fault finding, engine misfires
Technical Depth
Depth Of Information:
Comprehensive, suitable for professional technicians and advanced DIY mechanics, covering detailed diagnostics and rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Delivery Method:
Instant Download
Paper Type
Digital Delivery:
No physical product, no shipping costs
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder (Specific engine code may vary, common Rotax 49.3 cc is likely)
Performance
Bore X Stroke:
Typically 39.5 mm x 40.0 mm (for Rotax 49.3 cc variant)
Compression Ratio:
Typically 7.1:1 to 8.2:1 (depending on specific variant)
Horsepower:
Around 10-15 HP (Varies by market and specific engine tune)
Fuel System
Carburetor Type:
Likely Dell'Orto PHBN or PHVB (e.g., 19mm or 21mm)
Fuel Type:
Unleaded gasoline (95 RON recommended), mixed with 2-stroke oil
Lubrication
Oil Type:
High-quality 2-stroke engine oil (Specific grade to be detailed in manual)
🔧 Transmission
Standard
Gearbox Type:
6-speed constant mesh
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1930 mm
Width:
Approx. 730 mm
Height:
Approx. 1070 mm
Weights
Dry Weight:
Approx. 111 kg
Fuel Tank Capacity:
Approx. 13 liters
🛡️ Safety Features
Ratings
Safety Standards:
Meets relevant European type-approval standards for small capacity motorcycles
Active Features
Braking System:
Hydraulic disc brakes front and rear. Front: 2-piston caliper, Rear: 2-piston caliper (Specific disc sizes may vary)
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, speedometer, odometer, engine temperature warning light, neutral indicator
Driver Assistance
Assistance Systems:
None (typical for a 2002 50cc sportbike)
Connectivity
Connectivity Features:
None (typical for a 2002 50cc sportbike)
🔧 Maintenance
Service Intervals
Oil Change Interval:
2-stroke engine: requires regular oil mixing with fuel or a separate oil reservoir (interval for oil reservoir top-up to be detailed in manual)
Spark Plug Replacement:
Recommended every 3,000 - 5,000 km or as per manual specifications (Specific plug type, e.g., NGK BR9ES, to be confirmed)
Air Filter Cleaning:
Regular inspection and cleaning/replacement, frequency dependent on operating conditions (details in manual)
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant, mixed with distilled water (Specific ratio and type to be confirmed in manual)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (Specific specification to be confirmed in manual)
Gearbox Oil Type:
SAE 75W/80 or SAE 75W/90 GL-4 gear oil (Specific capacity and type to be confirmed in manual)
Known Issues
Common Wear Items:
Clutch plates, spark plugs, chain and sprockets, rear shock absorber (due to age and use)
Performance Related Issues:
Carburetor jetting sensitivity, potential for carbon buildup in exhaust port/pipe, ignition system component wear
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles, particularly in smaller displacement categories.
Model Evolution
Rs50 Significance:
The RS50 has historically been a popular entry-level sportbike, offering a taste of Aprilia's racing DNA in a user-friendly package, often favored by younger riders.
Production
Production Era:
The 2002 model falls within the second generation of the RS50, which saw styling updates and refinements over earlier models.
🏆 Awards & Recognition
Recognitions
Market Perception:
The RS50 line is generally well-regarded for its performance, handling, and sporty aesthetics in the 50cc segment, often seen as a premium offering.