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2002 APRILIA RSV MILLE Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Model Year: 2002 Codes Vin Code Platform: RP (specific to RSV Mille models) 👋 Introduction Market Position Target Audience: Aprilia RSV Mille owners, DIY enthusiasts, independent repair shops Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information at a fraction of dealer costs, empowering owners to perform their own service efficiently. Key Features Content Highlight: Step-by-step instructions, detailed exploded diagrams, comprehensive system coverage, troubleshooting guide, technical specifications. Delivery Model Purchase Benefit: Instant access and no shipping costs, allowing immediate use. 📋 Manual Details Coverage Areas Primary Coverage: 2002 Aprilia RSV Mille Page Count Estimated Pages: Extensive (details suggest a comprehensive factory-style manual, typically 500+ pages for this level of detail) Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Removal/Installation, Fuel System, Lubrication, Cooling, Combustion, Cylinder Head/Valves, Crankcase, Piston, Cylinder, Crankshaft, Balancer, Alternator, Starter Clutch Drivetrain Systems: Gearbox, Clutch, Transmission System Chassis Systems: Front Wheel, Steering System, Rear Wheel System, Chassis, Frame, Body Panels, Exhaust System, Wheels & Tyres Suspension Brakes: Suspension, Braking System Electrical Systems: Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams Body Fixtures: Fenders, Exhaust Pipe, Body & Fixtures Procedures Included Maintenance Adjustments: General Information, Specifications, Maintenance, Periodic Checks & Adjustments Repair Diagnostics: Troubleshooting, Step-by-step repair procedures, Exploded pictures & diagrams for efficient repair Technical Depth Depth Of Information: Comprehensive, covering simple to complicated repairs, professional mechanic level 📊 Manual Specifications File Format Supported Software: Adobe PDF Reader Compression Format: WinZip (required for extraction) Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Features Zoom Functionality: Yes (Zoom In/Out capability) Delivery Download Method: Instant Download upon payment completion Compatibility Operating Systems: All Versions of Windows (XP, ME, 98, NT, 2000, Vista 32/64-bit) & Mac ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-Stroke (Rotax 60-Degree V-Twin) Displacement: 998 cc (60.9 cu. in.) Performance Bore X Stroke: 97 mm x 67.5 mm (typical for this generation) Compression Ratio: 11.4:1 (typical) Horsepower Peak: Approx. 128-136 hp @ 9,200 rpm (depending on specific model variant and tuning) Torque Peak: Approx. 101-105 Nm @ 7,000 rpm (depending on specific model variant and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder (often Weber Marelli or similar) Fuel Type: Unleaded Petrol (95 RON recommended) Ignition System Ignition Type: Digital electronic ignition Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: SAE 10W-40 or 15W-50 API SG or higher, JASO MA certified motorcycle oil (specifics in manual) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Hydraulically operated wet multi-plate clutch Gear Ratios Gear Ratios: Detailed ratios are available within the manual's 'Gearbox & Clutch' section Final Drive Final Drive Type: O-ring sealed chain drive 📐 Dimensions Exterior Length: Approx. 2040 mm (80.3 in.) Width: Approx. 720 mm (28.3 in.) Height: Approx. 1135 mm (44.7 in.) Weights Dry Weight: Approx. 188 kg (414.5 lbs) Wet Weight: Approx. 206 kg (454.2 lbs) (with fluids) Capacity Fuel Tank Capacity: 21 liters (5.5 US gal) 🛡️ Safety Features Active Features Braking System Front: Dual 320mm discs with 4-piston radial calipers (e.g., Brembo) Braking System Rear: Single 220mm disc with 2-piston caliper Passive Features Lighting: Dual Halogen Headlights, LED Taillight Features Frame Type: Aluminum twin-spar frame 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, trip meter, clock, temperature gauge, warning lights. Driver Assistance ABS Availability: ABS was an optional feature on some 2002 models (check specific bike) Connectivity Diagnostic Ports: Specific diagnostic connectors for ECU access (covered in electrical section) 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 km (3,000-5,000 miles) or annually (specifics detailed in manual) Valve Clearance Check: Typically around 10,000-15,000 km (6,000-9,000 miles) (specifics in manual) Chain Maintenance: Regular cleaning, lubrication, and tension adjustment (check manual for specific intervals) Fluid Specifications Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors (typically a 50/50 mix with distilled water) Brake Fluid Type: DOT 4 or DOT 5.1 (refer to manual for exact specification) Clutch Fluid Type: DOT 4 or DOT 5.1 (refer to manual for exact specification, same as brake fluid) Known Issues Common Wear Items: Stator/regulator-rectifier, clutch slave cylinder seals, exhaust valve actuator, fuel pump relays (early models). Manual assists in diagnosing and rectifying these. Technical Data Spark Plug Gap: Refer to manual (typically 0.8-1.0 mm) Tire Pressure Front: 2.5 bar (36 psi) (solo rider, cold - verify in manual) Tire Pressure Rear: 2.9 bar (42 psi) (solo rider, cold - verify in manual) 📚 Vehicle History Brand Heritage Brand Focus: Aprilia is an Italian manufacturer renowned for its racing heritage and high-performance motorcycles, particularly in the sportbike and off-road segments. Model Evolution Rsv Mille Introduction: The RSV...
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2002 APRILIA RSV MILLE Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Model Year:
2002
Codes
Vin Code Platform:
RP (specific to RSV Mille models)
👋 Introduction
Market Position
Target Audience:
Aprilia RSV Mille owners, DIY enthusiasts, independent repair shops
Competitive Analysis
Value Proposition:
Provides professional-level repair and maintenance information at a fraction of dealer costs, empowering owners to perform their own service efficiently.
Key Features
Content Highlight:
Step-by-step instructions, detailed exploded diagrams, comprehensive system coverage, troubleshooting guide, technical specifications.
Delivery Model
Purchase Benefit:
Instant access and no shipping costs, allowing immediate use.
📋 Manual Details
Coverage Areas
Primary Coverage:
2002 Aprilia RSV Mille
Page Count
Estimated Pages:
Extensive (details suggest a comprehensive factory-style manual, typically 500+ pages for this level of detail)
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Removal/Installation, Fuel System, Lubrication, Cooling, Combustion, Cylinder Head/Valves, Crankcase, Piston, Cylinder, Crankshaft, Balancer, Alternator, Starter Clutch
Drivetrain Systems:
Gearbox, Clutch, Transmission System
Chassis Systems:
Front Wheel, Steering System, Rear Wheel System, Chassis, Frame, Body Panels, Exhaust System, Wheels & Tyres
Suspension Brakes:
Suspension, Braking System
Electrical Systems:
Electrical System, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams
Body Fixtures:
Fenders, Exhaust Pipe, Body & Fixtures
Procedures Included
Maintenance Adjustments:
General Information, Specifications, Maintenance, Periodic Checks & Adjustments
Repair Diagnostics:
Troubleshooting, Step-by-step repair procedures, Exploded pictures & diagrams for efficient repair
Technical Depth
Depth Of Information:
Comprehensive, covering simple to complicated repairs, professional mechanic level
📊 Manual Specifications
File Format
Supported Software:
Adobe PDF Reader
Compression Format:
WinZip (required for extraction)
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Features
Zoom Functionality:
Yes (Zoom In/Out capability)
Delivery
Download Method:
Instant Download upon payment completion
Compatibility
Operating Systems:
All Versions of Windows (XP, ME, 98, NT, 2000, Vista 32/64-bit) & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-Stroke (Rotax 60-Degree V-Twin)
Displacement:
998 cc (60.9 cu. in.)
Performance
Bore X Stroke:
97 mm x 67.5 mm (typical for this generation)
Compression Ratio:
11.4:1 (typical)
Horsepower Peak:
Approx. 128-136 hp @ 9,200 rpm (depending on specific model variant and tuning)
Torque Peak:
Approx. 101-105 Nm @ 7,000 rpm (depending on specific model variant and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder (often Weber Marelli or similar)
Fuel Type:
Unleaded Petrol (95 RON recommended)
Ignition System
Ignition Type:
Digital electronic ignition
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
SAE 10W-40 or 15W-50 API SG or higher, JASO MA certified motorcycle oil (specifics in manual)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
Gear Ratios
Gear Ratios:
Detailed ratios are available within the manual's 'Gearbox & Clutch' section
Final Drive
Final Drive Type:
O-ring sealed chain drive
📐 Dimensions
Exterior
Length:
Approx. 2040 mm (80.3 in.)
Width:
Approx. 720 mm (28.3 in.)
Height:
Approx. 1135 mm (44.7 in.)
Weights
Dry Weight:
Approx. 188 kg (414.5 lbs)
Wet Weight:
Approx. 206 kg (454.2 lbs) (with fluids)
Capacity
Fuel Tank Capacity:
21 liters (5.5 US gal)
🛡️ Safety Features
Active Features
Braking System Front:
Dual 320mm discs with 4-piston radial calipers (e.g., Brembo)
Braking System Rear:
Single 220mm disc with 2-piston caliper
Passive Features
Lighting:
Dual Halogen Headlights, LED Taillight
Features
Frame Type:
Aluminum twin-spar frame
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, trip meter, clock, temperature gauge, warning lights.
Driver Assistance
ABS Availability:
ABS was an optional feature on some 2002 models (check specific bike)
Connectivity
Diagnostic Ports:
Specific diagnostic connectors for ECU access (covered in electrical section)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km (3,000-5,000 miles) or annually (specifics detailed in manual)
Valve Clearance Check:
Typically around 10,000-15,000 km (6,000-9,000 miles) (specifics in manual)
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment (check manual for specific intervals)
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (typically a 50/50 mix with distilled water)
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for exact specification)
Clutch Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for exact specification, same as brake fluid)
Known Issues
Common Wear Items:
Stator/regulator-rectifier, clutch slave cylinder seals, exhaust valve actuator, fuel pump relays (early models). Manual assists in diagnosing and rectifying these.
Technical Data
Spark Plug Gap:
Refer to manual (typically 0.8-1.0 mm)
Tire Pressure Front:
2.5 bar (36 psi) (solo rider, cold - verify in manual)
Tire Pressure Rear:
2.9 bar (42 psi) (solo rider, cold - verify in manual)
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer renowned for its racing heritage and high-performance motorcycles, particularly in the sportbike and off-road segments.
Model Evolution
Rsv Mille Introduction:
The RSV Mille was Aprilia's flagship sportbike, introduced in 1998 to compete in the litre-class superbike market, utilizing the potent Rotax V-twin engine.
Production
Manufacturing Location:
Noale, Italy
🏆 Awards & Recognition
Recognitions
Performance Reviews:
Critically acclaimed for its potent V-twin engine, handling, and braking performance upon release, often lauded as a true European superbike competitor.
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