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Aprilia SR 50 2002 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR 50 Year: 2002 Vehicle Type: Scooter 👋 Introduction Market Position Market Segment: High-performance, sporty 50cc scooter Competitive Analysis Key Competitors: Piaggio Zip SP, Gilera Runner 50, Yamaha Aerox 50, MBK Nitro 50 Key Features Vehicle Selling Points: Sporty design, agile handling, performance-oriented engine, modern styling for its era Manual Value Proposition Manual Benefit: Empowers owners and technicians with dealer-level repair and maintenance knowledge, reducing reliance on costly professional services. 📋 Manual Details Coverage Coverage Areas: General Information, Periodic Maintenance, Tune-Up Procedures, Engine, Fuel and Lubrication System, Cooling System, Electrical System, Chassis, Servicing Information, Updates Format Format: PDF Compatibility: All Versions of Windows & Mac Features Zoom Functionality: Yes Requirements Software Requirements: Adobe PDF Reader & WinZip Language Language: English Manual Type Manual Type: Factory Service Repair Manual 📖 Manual Coverage Systems Systems Covered: Engine (including components like carburetor, ignition, exhaust), Fuel System (including fuel tank, fuel pump, fuel lines), Lubrication System (including oil pump, oil passages), Cooling System (if applicable, typically air-cooled for this model), Electrical System (including wiring diagrams, lighting, battery, starter, ignition system), Chassis (including frame, suspension, steering, brakes, wheels, tires), Bodywork and Trim Procedures Procedures Included: Routine maintenance, scheduled service, tune-up procedures, engine overhaul, carburetor adjustment, ignition system testing, brake system servicing, suspension adjustments, electrical troubleshooting, component replacement, fluid changes, torque specifications, diagnostic procedures Depth Technical Depth: Comprehensive, covering from basic maintenance to detailed repair and troubleshooting, as used by official dealers 📊 Manual Specifications File Attributes File Format Quality: High-resolution PDF for clear viewing and printing, searchable text for easy navigation Delivery Delivery Method: Digital Download Print Quality Print Quality: Printable (user-printable) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder Engine Displacement: 49 cc Cooling System: Liquid-cooled (typically for the 'Factory' model) Performance Bore X Stroke: 39.0 mm x 41.8 mm (typical for Piaggio/Minarelli based engines of this era) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 12) Lubrication Lubrication Type: Premix or separate oil injection system Ignition Ignition System: Electronic ignition (CDI) Power Output Horsepower: Approx. 5-6.5 HP (depending on specific tuning and regulations) 🔧 Transmission Primary Transmission Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch Type: Centrifugal clutch Drive System: V-belt drive to rear wheel Fluid Type Transmission Fluid: Specific scooter gear oil (e.g., SAE 80W-90, check manual for exact spec) 📐 Dimensions Exterior Length: Approx. 1750 mm (typical for this model) Width: Approx. 720 mm (typical for this model) Height: Approx. 1150 mm (typical for this model) Weights Dry Weight: Approx. 95-105 kg Gross Vehicle Weight Rating: Approx. 250 kg (typical) Wheels Tires Front Tire Size: 120/70-13 (typical) Rear Tire Size: 130/60-13 (typical) Wheel Bolt Pattern: N/A (Scooter wheels are typically hub-mounted) 🛡️ Safety Features Active Features Braking System Front: Disc brake (often hydraulic) Braking System Rear: Disc brake (often hydraulic) or Drum brake (depending on specific trim) Passive Features Lighting System: Headlight, taillight, brake lights, turn signals 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, odometer, fuel gauge, coolant temperature warning light (for liquid-cooled), indicator lights. Driver Assistance ABS: Not typically available on the 2002 SR 50 model. Connectivity Charging Ports: Not typically available on this model. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or 1 year (typical, check manual for exact) Spark Plug Replacement: Every 5,000-6,000 km (typical, refer to manual for specific type and gap) Air Filter Cleaning Replacement: Every 2,000 km or as needed based on riding conditions (check manual) Gear Oil Change: Every 5,000-10,000 km or 2 years (check manual for exact interval and type) Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze/coolant mixture (50/50 ratio) for liquid-cooled models (check manual for specific type and capacity) 2-Stroke Oil Type: High-quality 2-stroke scooter oil, JASO FD or API TC certified (check manual) Known Issues Common Wear Items: Drive belt, rollers (CVT), brake pads, tires, spark plug, carburetor jets (clogging) Common Issues Carburetor Problems: Clogging due to old fuel, incorrect jetting leading to poor performance or starting issues. Cooling System Issues: Leaks from hoses, faulty water pump, or radiator blockages (for liquid-cooled models). Electrical Issues: Corroded connections, failing starter solenoid, or stator/regulator issues. Torque Settings Engine Mounting Bolts: Refer to manual for specific torque values (critical for engine integrity) Wheel Nuts: Refer to manual for specific torque values (typically low for scooters, e.g., 20-30 Nm) 📚 Vehicle History Brand Heritage Manufacturer: Aprilia Country Of Origin: Italy Model Evolution Sr Series Introduction: The SR series is Aprilia's long-standing line of sporty scooters, known for performance and handling. 2002 Model Characteristics: The 2002 Factory model typically represented a higher-spec version, often featuring liquid cooling, performance exhaust, and improved suspension compared to standard models. Production Engine Supplier: Likely a Piaggio or Minarelli engine (common for Aprilia scooters of...
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Aprilia SR 50 2002 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR 50
Year:
2002
Vehicle Type:
Scooter
👋 Introduction
Market Position
Market Segment:
High-performance, sporty 50cc scooter
Competitive Analysis
Key Competitors:
Piaggio Zip SP, Gilera Runner 50, Yamaha Aerox 50, MBK Nitro 50
Key Features
Vehicle Selling Points:
Sporty design, agile handling, performance-oriented engine, modern styling for its era
Manual Value Proposition
Manual Benefit:
Empowers owners and technicians with dealer-level repair and maintenance knowledge, reducing reliance on costly professional services.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Periodic Maintenance, Tune-Up Procedures, Engine, Fuel and Lubrication System, Cooling System, Electrical System, Chassis, Servicing Information, Updates
Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Features
Zoom Functionality:
Yes
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Language
Language:
English
Manual Type
Manual Type:
Factory Service Repair Manual
📖 Manual Coverage
Systems
Systems Covered:
Engine (including components like carburetor, ignition, exhaust), Fuel System (including fuel tank, fuel pump, fuel lines), Lubrication System (including oil pump, oil passages), Cooling System (if applicable, typically air-cooled for this model), Electrical System (including wiring diagrams, lighting, battery, starter, ignition system), Chassis (including frame, suspension, steering, brakes, wheels, tires), Bodywork and Trim
Procedures
Procedures Included:
Routine maintenance, scheduled service, tune-up procedures, engine overhaul, carburetor adjustment, ignition system testing, brake system servicing, suspension adjustments, electrical troubleshooting, component replacement, fluid changes, torque specifications, diagnostic procedures
Depth
Technical Depth:
Comprehensive, covering from basic maintenance to detailed repair and troubleshooting, as used by official dealers
📊 Manual Specifications
File Attributes
File Format Quality:
High-resolution PDF for clear viewing and printing, searchable text for easy navigation
Delivery
Delivery Method:
Digital Download
Print Quality
Print Quality:
Printable (user-printable)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder
Engine Displacement:
49 cc
Cooling System:
Liquid-cooled (typically for the 'Factory' model)
Performance
Bore X Stroke:
39.0 mm x 41.8 mm (typical for Piaggio/Minarelli based engines of this era)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA 12)
Lubrication
Lubrication Type:
Premix or separate oil injection system
Ignition
Ignition System:
Electronic ignition (CDI)
Power Output
Horsepower:
Approx. 5-6.5 HP (depending on specific tuning and regulations)
🔧 Transmission
Primary Transmission
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Clutch Type:
Centrifugal clutch
Drive System:
V-belt drive to rear wheel
Fluid Type
Transmission Fluid:
Specific scooter gear oil (e.g., SAE 80W-90, check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 1750 mm (typical for this model)
Width:
Approx. 720 mm (typical for this model)
Height:
Approx. 1150 mm (typical for this model)
Weights
Dry Weight:
Approx. 95-105 kg
Gross Vehicle Weight Rating:
Approx. 250 kg (typical)
Wheels Tires
Front Tire Size:
120/70-13 (typical)
Rear Tire Size:
130/60-13 (typical)
Wheel Bolt Pattern:
N/A (Scooter wheels are typically hub-mounted)
🛡️ Safety Features
Active Features
Braking System Front:
Disc brake (often hydraulic)
Braking System Rear:
Disc brake (often hydraulic) or Drum brake (depending on specific trim)
Passive Features
Lighting System:
Headlight, taillight, brake lights, turn signals
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, odometer, fuel gauge, coolant temperature warning light (for liquid-cooled), indicator lights.
Driver Assistance
ABS:
Not typically available on the 2002 SR 50 model.
Connectivity
Charging Ports:
Not typically available on this model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 1 year (typical, check manual for exact)
Spark Plug Replacement:
Every 5,000-6,000 km (typical, refer to manual for specific type and gap)
Air Filter Cleaning Replacement:
Every 2,000 km or as needed based on riding conditions (check manual)
Gear Oil Change:
Every 5,000-10,000 km or 2 years (check manual for exact interval and type)
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (50/50 ratio) for liquid-cooled models (check manual for specific type and capacity)
2-Stroke Oil Type:
High-quality 2-stroke scooter oil, JASO FD or API TC certified (check manual)
Known Issues
Common Wear Items:
Drive belt, rollers (CVT), brake pads, tires, spark plug, carburetor jets (clogging)
Common Issues
Carburetor Problems:
Clogging due to old fuel, incorrect jetting leading to poor performance or starting issues.
Cooling System Issues:
Leaks from hoses, faulty water pump, or radiator blockages (for liquid-cooled models).
Electrical Issues:
Corroded connections, failing starter solenoid, or stator/regulator issues.
Torque Settings
Engine Mounting Bolts:
Refer to manual for specific torque values (critical for engine integrity)
Wheel Nuts:
Refer to manual for specific torque values (typically low for scooters, e.g., 20-30 Nm)
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia
Country Of Origin:
Italy
Model Evolution
Sr Series Introduction:
The SR series is Aprilia's long-standing line of sporty scooters, known for performance and handling.
2002 Model Characteristics:
The 2002 Factory model typically represented a higher-spec version, often featuring liquid cooling, performance exhaust, and improved suspension compared to standard models.
Production
Engine Supplier:
Likely a Piaggio or Minarelli engine (common for Aprilia scooters of this era)
🏆 Awards & Recognition
Recognitions
Model Reputation:
Aprilia SR models are generally well-regarded for their sporty handling and performance within the 50cc scooter segment.
Certifications
Emissions Standards:
Compliant with European emissions standards of the era (e.g., Euro 1 or Euro 2).
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