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2002 Chevrolet Camaro Service and Repair Manual

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Basic Information Identification Make: Chevrolet Model: Camaro Year: 2002 Generation Fourth Generation Codes: Fourth Generation (1993-2002) Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, professional technicians working on 2002 Chevrolet...
Type: Cars
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Sku: 568863
2002 Chevrolet Camaro Service and Repair Manual
Basic Information
Identification
Make: Chevrolet
Model: Camaro
Year: 2002
Generation
Fourth Generation Codes: Fourth Generation (1993-2002)
Introduction
Market Position
Target Audience: Enthusiasts, DIY mechanics, professional technicians working on 2002 Chevrolet Camaros.
Competitive Analysis
Value Proposition: Provides the exact information used by dealership technicians, offering superior accuracy and completeness compared to generic repair guides.
Key Features
Content Format: Step-by-step instructions, detailed diagrams, comprehensive illustrations, and full wiring schematics.
Digital Convenience: Single, easy-to-use PDF manual, printable pages, avoids physical wear and tear.
Manual Details
Coverage Areas
All Models Trims: Yes, covers all models and trims for the 2002 Chevrolet Camaro.
Page Count
Estimated Page Count: Likely 1000+ pages, typical for a comprehensive factory service manual.
Manual Type
Type: Factory Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF (digital)
Manual Coverage
Systems Covered
Engine Mechanical: Detailed diagnosis, repair, overhaul, and specifications for all engines.
Engine Control System: ECM diagnostics, sensor testing, actuators, fuel injection, ignition timing.
Fuel System: Fuel pump, injectors, pressure regulator, lines, tank, evaporative emission control.
Emission Control: Catalytic converter, O2 sensors, EGR system, PCV system, diagnosis of emission faults.
Cooling System: Radiator, water pump, thermostat, hoses, fan, coolant specifications.
Lubrication System: Oil pump, oil pan, filter, oil specifications, oil pressure diagnosis.
Ignition Starting Charging: Spark plugs, coils, battery, alternator, starter motor, wiring schematics.
Automatic Transmission: Diagnosis, repair, overhaul, fluid specifications, torque converter.
Manual Transmission: Diagnosis, repair, clutch, flywheel, shift mechanism, fluid specifications.
Drivetrain Axles: Driveshaft, U-joints, differential, axle shafts, bearings, fluid specifications.
Suspension: Front and rear suspension components, alignment specifications, shocks, springs.
Steering: Steering column, steering gear, power steering pump, hoses, diagnosis.
Brakes: Disc brakes (front and rear), ABS system, brake fluid, caliper and rotor specifications.
Parking Brake: Operation, adjustment, and repair of the parking brake system.
Climate Control HVAC: Air conditioning system, heater, blower motor, refrigerant, diagnosis.
Restraint Systems: Airbags (SRS), seat belts, pre-tensioners, diagnosis and replacement.
Electrical System: Battery, alternator, starter, fuses, relays, wiring diagrams for all circuits.
Multiplex Can Communication: CAN bus architecture, module communication, diagnosis of network faults.
Lighting System: Headlights, taillights, interior lights, fog lights, wiring.
Instrumentation Gauges: Speedometer, tachometer, fuel gauge, warning lights, diagnosis.
Body Interior: Door mechanisms, power windows, locks, seats, trim panels, headliner.
Body Exterior: Hood, doors, fenders, bumpers, spoilers, glass, seals.
Wipers Washers: Wiper motor, linkage, washer pump, fluid reservoir, wiper blade replacement.
Audio Visual: Radio, speakers, antenna, diagnostic information for the audio system.
Cruise Control: System operation, diagnosis, and repair of the cruise control system.
Immobilizer: Engine immobilizer system operation and troubleshooting.
Procedures Included
Maintenance Tasks: Routine maintenance, fluid changes, filter replacements, tune-ups.
Diagnostic Procedures: Step-by-step troubleshooting for all systems using factory methods.
Repair Procedures: Detailed instructions for disassembling, repairing, and reassembling all vehicle components.
Component Replacement: Instructions for replacing major and minor components.
Electrical Troubleshooting: Utilizing wiring diagrams to diagnose and repair electrical faults.
Rebuild Instructions: Comprehensive rebuild procedures for engines and transmissions.
Technical Depth
Depth: Factory-level, technician-grade detail covering all aspects of maintenance, diagnosis, and repair.
Manual Specifications
File Format
File Type: PDF
Searchability: Text-searchable within PDF for quick information retrieval.
Print Quality
Printability: Yes, all pages are printable.
Zoom Capability: Images and diagrams can be blown up for enlarged viewing and printing.
Binding Type
Binding Type: N/A (Digital PDF)
Paper Type
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Options: 3.8L V6 (L36), 5.7L V8 (LS1)
Performance
3.8L V6 Horsepower: Approx. 200 hp
3.8L V6 Torque: Approx. 225 lb-ft
5.7L V8 Ls1 Horsepower: Approx. 310 hp (coupe/convertible), 325 hp (Z28/SS)
5.7L V8 Ls1 Torque: Approx. 335 lb-ft (coupe/convertible), 350 lb-ft (Z28/SS)
Fuel System
Injection Type: Sequential Fuel Injection (SFI)
Fuel Type: Unleaded gasoline, premium unleaded recommended for LS1 engines
Transmission
Standard
Standard Transmission: 4-speed automatic (4L60-E)
Optional
Optional Transmission: 6-speed manual (MM6 for V6, MM6 or G92 for LS1)
Features
Transmission Features: Hydraulic clutch control for manual transmission, electronically controlled automatic for enhanced performance and efficiency.
Dimensions
Exterior
Wheelbase: 101.1 inches (2568 mm)
Overall Length: 191.7 inches (4869 mm)
Overall Width: 74.1 inches (1882 mm)
Overall Height: 53.1 inches (1349 mm) for Coupe, 53.0 inches (1346 mm) for Convertible
Weights
Curb Weight V6: Approx. 3400-3500 lbs (1542-1588 kg)
Curb Weight V8: Approx. 3500-3700 lbs (1588-1678 kg)
Wheel Bolt Pattern: 5x120.65 mm (5x4.75 inches)
Safety Features
Ratings
NHTSA Frontal Impact Driver: 4 Stars (for 2002 model year)
NHTSA Frontal Impact Passenger: 4 Stars (for 2002 model year)
Active Features
ABS: Standard Anti-lock Braking System (ABS) on all models.
Traction Control: Available Traction Control System (TCS), standard on higher performance models.
Passive Features
Airbags: Driver and front passenger airbags (SRS).
Seat Belts: 3-point active seat belts with pretensioners and load limiters.
Rollover Protection: Reinforced windshield frame and side-impact protection in convertible models.
Technology Features
Infotainment
Audio System: Factory AM/FM stereo with CD player and optional premium sound system. Aftermarket head units common.
Driver Assistance
Stability Control: Not widely available or standard on this generation; traction control was more common.
Connectivity
Bluetooth Integration: Not available from factory; requires aftermarket installation.
Maintenance
Service Intervals
Oil Change Interval: Refer to manual for specific mileage/time interval, typically 3,000-7,500 miles depending on oil type and driving conditions.
Engine Coolant Interval: Initial change at 5 years or 100,000 miles, then every 2-5 years or 30,000-100,000 miles thereafter, depending on coolant type.
Transmission Fluid Interval: Refer to manual; generally inspected regularly and changed under severe usage conditions or at specific mileage intervals (e.g., 50,000-100,000 miles).
Fluid Specifications
Engine Oil Type: SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on temperature).
Engine Oil Capacity V6: Approx. 4.5 quarts (4.3 liters) with filter.
Engine Oil Capacity V8: Approx. 4.5 quarts (4.3 liters) with filter.
Transmission Fluid Type: Dexron III (ATF)
Coolant Type: 50/50 mix of ethylene glycol antifreeze and deionized water (GM specified).
Known Issues
Common Issues: Intake manifold gasket leaks (especially on V6 engines), opti-spark issues (on earlier LS1s), potential for cooling system leaks, worn suspension components, rear axle seal leaks.
Electrical Quirks: Occasional issues with window regulators, door lock actuators, and dashboard warning lights.
Vehicle History
Brand Heritage
Chevrolet Performance Legacy: Chevrolet's long history of performance cars, with the Camaro being a direct competitor to the Ford Mustang since its inception.
Model Evolution
Fourth Gen Introduction: The fourth generation (1993-2002) marked a significant redesign with a focus on improved aerodynamics and a more modern chassis.
2002 Updates: The 2002 model year was the final year of production for the fourth generation, often featuring special editions to commemorate the end of an era (e.g., Collector's Edition).
Production
Production Location: General Motors' Sainte-Thérèse, Quebec, Canada assembly plant.
Production Years Of Generation: 1993-2002
Awards & Recognition
Recognitions
Automotive Press Awards: The Camaro consistently received positive reviews for its performance and styling throughout its fourth generation, particularly the LS1-powered models.
Ratings
Performance Car Ranking: Considered a strong contender in the pony car segment, offering excellent performance for its price point, especially the Z28 and SS variants.
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