Basic Information Identification Make: Fiat Model: Ulysse Year: 2002 Generation: 2nd Generation (2002-2011) Codes Chassis Code: 179 Platform Shared With: PSA Group (Peugeot 807, Citroën C8, Lancia Phedra) Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) Target Audience: Families, fleet operators, individuals requiring flexible passenger and cargo space. Competitive Analysis Key Competitors: Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Renault Espace, Chrysler Voyager (European variants). Key Features Design Philosophy: Practicality, spaciousness, modular interior, shared platform with PSA for cost efficiency and component standardization. Distinctive Traits: Flexible seating configurations, large sliding doors for easy access, significant interior volume. Manual Details Coverage Areas Primary Markets: Europe (primarily) Vehicle Variants: All 2002 Fiat Ulysse models Page Count Estimated Pages: Over 1000 pages (typical for comprehensive service manuals) Manual Type Type: Official Service and Repair Manual Language Language: English Format Format: Digital (PDF) Manual Coverage Systems Covered Engine: Full coverage including diagnostics, repair, and overhaul for all petrol and diesel variants. Transmission: Manual and Automatic transmission service, overhaul, clutch, and drive axles. Brakes: Hydraulic system, ABS, EBD, brake pads, discs, calipers, and hydraulic lines. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, and wheel alignment. Steering: Power steering system, steering rack, column, and associated components. Electrical: Complete wiring diagrams, lighting, ignition system, battery, alternator, starter, and control modules. Climate Control: HVAC system, refrigerant circuits, blower motor, evaporator, condenser, and controls. Body And Chassis: Sliding door mechanisms, tailgate, and associated trim. Safety Systems: Airbag system diagnostics and replacement, seatbelt mechanisms. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, and lubrication. Troubleshooting: Diagnostic fault codes, symptom-based troubleshooting guides, and common issue resolution. Repair: Step-by-step instructions for component removal, repair, and reinstallation. Diagnostics: OBD-II diagnostics, sensor testing, and ECU troubleshooting. Specifications: Torque specifications, clearances, timing procedures, and electrical values. Engine Rebuild: Detailed procedures for engine disassembly, inspection, and reassembly. Bodywork Repair: Minor body panel alignment and repair guidance. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics. Manual Specifications File Format Format: PDF Searchability: Fully searchable text for quick information retrieval. Printability: Printable for offline use and workshop reference. Print Quality Image Resolution: High-resolution images, diagrams, and schematics. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Engine Specifications Primary Engine Engine Options: 2.0 L (1997 cc) EW10 J4 I4 (Petrol), 2.0 L (1997 cc) DW10 TD/ATED I4 (Diesel), 2.0 L (1997 cc) DW10 BTED4 I4 (Diesel - HDi), 2.2 L (2179 cc) DW12 TED4 I4 (Diesel - HDi) Performance 2.0I 16V (Ew10 J4) Power: 136 PS (134 hp; 100 kW) at 6000 rpm 2.0I 16V (Ew10 J4) Torque: 190 Nm (140 lb-ft) at 4100 rpm 2.0 Hdi 110 (Dw10 Td) Power: 109 PS (108 hp; 80 kW) at 4000 rpm 2.0 Hdi 110 (Dw10 Td) Torque: 250 Nm (184 lb-ft) at 1750 rpm 2.0 Hdi 136 (Dw10 Bted4) Power: 136 PS (134 hp; 100 kW) at 4000 rpm 2.0 Hdi 136 (Dw10 Bted4) Torque: 310 Nm (229 lb-ft) at 2000 rpm 2.2 Hdi 16V (Dw12 Ted4) Power: 128 PS (126 hp; 94 kW) at 4000 rpm 2.2 Hdi 16V (Dw12 Ted4) Torque: 314 Nm (231 lb-ft) at 1750 rpm Fuel System Petrol Injection: Multi-point Fuel Injection (MPI) Diesel Injection: Common Rail Direct Injection (CRDi) with turbocharging and intercooler Emissions Standard: Euro 3 (for most variants) Transmission Standard Gearbox Options: 5-speed Manual Transmission (often with M56 gearbox code), 4-speed Automatic Transmission (often with 4HP20 gearbox code) Optional Automatic Transmission Provider: ZF (4HP20) Features Automatic Features: Adaptive shift logic, torque converter lock-up Fluid Specification Manual Fluid: API GL-4, SAE 75W-80 or 75W-90 (check manual for exact spec) Automatic Fluid: ZF LifeguardFluid 5 (or equivalent ATF, e.g., Mopar 7176) Dimensions Exterior Length: Approx. 4700 mm (185.0 in) Width: Approx. 1860 mm (73.2 in) (excluding mirrors) Height: Approx. 1760 mm (69.3 in) Wheelbase Wheelbase: Approx. 2820 mm (111.0 in) Cargo Cargo Volume Seats Up: Varies significantly with seating configuration, typically 300-500 liters behind the third row. Cargo Volume Seats Down: Up to ~2000 liters with rear seats folded or removed. Weights Gross Vehicle Weight: Approx. 2500-2700 kg (depending on engine and configuration) Towing Capacity: Typically around 1800 kg (braked trailer) Safety Features Ratings Euro Ncap Rating: 4 Stars (for the 2nd generation, achieved with prior PSA models) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Esp: Optional Electronic Stability Programme (ESP) on some models Passive Features Airbags: Front airbags for driver and passenger, optional side airbags and curtain airbags. Seatbelts: Three-point seatbelts with pre-tensioners for all occupants, ISOFIX child seat anchorage points. Child Safety: Rear door child locks. Technology Features Infotainment Head Unit: Factory fitted radio/CD player, often with integrated display. Limited connectivity by modern standards. Speaker System: Basic 4-6 speaker system standard. Higher trims may offer better audio. Driver Assistance Cruise Control: Available as an option on many models. Parking Sensors: Rear parking sensors available on higher trim levels or as an option. Connectivity Bluetooth: Rarely factory fitted on 2002 models. Aftermarket solutions are common. Usb: Not available from factory. Maintenance Service Intervals Oil Change Interval: Every 20,000 km (12,500 miles) or 1 year, whichever comes first (for most petrol/diesel engines, check manual for specifics). Timing Belt Replacement: 120,000 km (75,000 miles) or 5 years for 2.0 HDi and 2.2 HDi engines (critical replacement item). Air Filter Replacement: Every 40,000 km (25,000 miles) or 2 years. Cabin Filter Replacement: Every 20,000 km (12,500 miles) or 1 year. Fluid Specifications Engine Oil Type: Fully Synthetic 5W-30 or 5W-40 (ACEA A3/B4 or specific Fiat/PSA approvals, refer to manual). Coolant Type: Antifreeze/coolant, ethylene glycol-based, OAT (Organic Acid Technology) type, colour may vary (e.g., blue/green or pink/red). Check for Fiat 9.55523 specification. Brake Fluid Type: DOT 4 Known Issues Diesel Particulate Filter: DPF regeneration issues on HDi engines, especially with short journeys. May require manual regeneration or cleaning. Diesel Injectors: Common Rail injector issues, particularly on higher mileage engines. Diagnosis and replacement can be costly. Electrical Gremlins: Can suffer from minor...