🏷️ Basic Information Identification Make: Mercedes-Benz Model: ML-Class Model Variant: ML320, ML350, ML500 Year: 2002 Codes Chassis Code: W163 👋 Introduction Market Position Vehicle Segment: Luxury Mid-size SUV (Sport Utility Vehicle). Competitive Analysis Key Competitors 2002: BMW X5, Lexus RX300, Audi allroad quattro, Volvo XC90. Key Features Standard Drivetrain: Rear-wheel drive (RWD) and optional 4MATIC all-wheel drive (AWD). Body Style: 5-door SUV. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service for all factory specifications. Page Count Estimated Page Count: Approx. 1500-2500 pages (typical for comprehensive factory service manuals). Manual Type Manual Type: Factory Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, pistons, connecting rods, crankshaft, lubrication system, cooling system. Engine Performance: Fuel injection systems (MPI), ignition systems, emissions control systems, turbocharging (if applicable), engine management systems (ECU). Transmission Automatic: Transmission assembly/disassembly, torque converter, valve body, electronic controls, fluid specifications, troubleshooting. Drivetrain: Front and rear axle assemblies, differentials, driveshafts, CV joints, transfer case (4MATIC). Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment procedures. Steering: Power steering system, steering column, steering gear, tie rods, troubleshooting. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications, disc/drum brake components, parking brake. Electrical System: Battery, charging system (alternator), starting system, lighting systems, power distribution, wiring diagrams, fuses, relays. Body And Chassis: Body construction, exterior panels, interior trim, doors, windows, latches, hinges, corrosion protection. HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, climate control unit. Safety Systems: Airbag system (SRS), seat belts, crash sensor location and replacement, diagnostics. Infotainment And Electronics: Audio system, navigation system, instrument cluster, control modules, CAN bus communication. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), wiring diagram interpretation. Repair Procedures: Detailed step-by-step instructions for component removal, installation, and adjustment. Engine Repair: Engine rebuild procedures, cylinder head gasket replacement, timing chain/belt service (if applicable), component overhaul. Transmission Repair: Automatic transmission overhaul, clutch replacement (if applicable), electronic control module (TCM) programming/replacement. Brake System Repair: Brake caliper replacement, rotor resurfacing/replacement, brake line repair, ABS/ESP component testing and replacement. Electrical Diagnostics: Component testing, circuit diagnosis using wiring diagrams, sensor testing, module troubleshooting. HVAC Service: Refrigerant recharge, leak detection, component replacement (compressor, evaporator), climate control system calibration. Suspension And Steering Repair: Component replacement (ball joints, tie rod ends), power steering pump replacement, suspension alignment procedures. Technical Depth Depth Of Information: Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Tools Required: References to specific Mercedes-Benz diagnostic equipment (e.g., STAR Diagnosis/XENTRY) and generic OBD-II scanners. Specifications Detail: Torque specifications, clearances, fluid types and capacities, electrical schematics, pressure specifications. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, designed for clear digital viewing and printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Typically includes searchable text for quick information retrieval. ⚙️ Engine Specifications Primary Engine Ml320 Engine Code: M112 Engine Type: 3.2L SOHC V6 (Naturally Aspirated) Horsepower Ml320: 215 hp @ 5750 rpm Torque Ml320: 229 lb-ft @ 3000-4500 rpm Primary Engine Ml350 Engine Code: M112 Engine Type: 3.7L SOHC V6 (Naturally Aspirated) Horsepower Ml350: 232 hp @ 5750 rpm Torque Ml350: 258 lb-ft @ 3000-4500 rpm Primary Engine Ml500 Engine Code: M113 Engine Type: 5.0L SOHC V8 (Naturally Aspirated) Horsepower Ml500: 288 hp @ 5500 rpm Torque Ml500: 325 lb-ft @ 2700-3750 rpm Performance Engine Management: ME 2.8 SFI (Sequential Fuel Injection). Fuel System Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended). Fuel Delivery: Multi-port Fuel Injection (MPI). 🔧 Transmission Standard Transmission Type: 5-speed automatic with TouchShift manual shifting capability. Optional Drivetrain Options: 4MATIC All-Wheel Drive (AWD). Features Transmission Controller: Electronic Transmission Control (ETC). 📐 Dimensions Exterior Length: Approx. 180.0 inches Width: Approx. 71.5 inches Height: Approx. 68.0 inches Wheelbase: Approx. 111.0 inches Weights Curb Weight Ml320: Approx. 4475 lbs Curb Weight Ml500: Approx. 4780 lbs 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 5-Star (Driver and Passenger) NHTSA Side Impact Rating: 4-Star (Front and Rear Passengers) Active Features Traction Control: ASR (Acceleration Slip Regulation). Stability Control: ESP (Electronic Stability Program). Braking Assist: BAS (Brake Assist System). Passive Features Airbags: Frontal airbags, side-impact airbags (front and rear optional). Seat Belts: 3-point seat belts with pretensioners and force limiters. 💡 Technology Features Infotainment Audio System: Optional Bose premium sound system. Navigation: Optional factory navigation system. Driver Assistance Parking Assist: Optional front and rear Parktronic parking sensors. Connectivity Remote Key Fob: Infrared remote key fob for central locking and ignition. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 miles or 12 months, whichever comes first (synthetic...