Basic Information Identification Make: Mercury Model: Villager Year: 2002 Chassis Code: VN1 Generation Generation Designation: Second Generation (VN1) Generation Years: 1999-2002 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families and individuals requiring versatile passenger and cargo space. Competitive Analysis Key Competitors: Dodge Grand Caravan, Chrysler Town & Country, Toyota Sienna, Honda Odyssey. Key Features Design Collaboration: Jointly developed with Nissan (Nissan Quest platform). Manual Purpose: To enable technicians and owners to perform high-quality service and repairs. Manual Value: Provides dealer-level specifications and procedures for DIY or professional use. Manual Details Coverage Areas Overall Coverage: Comprehensive repair and overhaul of the 2002 Mercury Villager. Page Count Page Count: 1980 Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine: Detailed repair and overhaul procedures for the engine. Transmission: Extensive coverage for transmission disassembly and reassembly. Fuel System: In-depth information on fuel system components and servicing. Ignition System: Diagnostic and repair procedures for the ignition system. Lubrication System: Procedures and specifications for the lubrication system. Exhaust System: Repair and maintenance guidelines for the exhaust system. Electrical System: Comprehensive electrical system diagnostics and wiring diagrams. Body: Procedures for body repair and maintenance. Procedures Included Routine Maintenance: Detailed instructions for routine maintenance tasks. Diagnostics: Troubleshooting and diagnostic procedures for common issues. Repair Overhaul: Step-by-step guides for component repair and overhaul. Tune Ups: Specific tune-up procedures for the Mercury Villager 2002. Removal Installation: Instructions for the removal and installation of various components. Assembly Disassembly: Guidance on component assembly and disassembly. Technical Depth Depth Of Coverage: Suitable for professional technicians, covering advanced diagnostics and complete rebuilds. Proprietary Components: Includes instructions for proprietary components and component manufacturer guidelines. Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable text within the PDF, enhancing usability. Print Quality Printability: Yes, printable. Binding Type Delivery Method: Electronic Delivery via Email Paper Type Physical Format: Not a Hard Copy Engine Specifications Primary Engine Engine Code: VG33E Engine Type: 3.3L V6 SOHC Displacement: 3275 cc (200 cubic inches) Bore X Stroke: 95.5 mm x 77.3 mm (3.76 in x 3.04 in) Compression Ratio: 9.0:1 Performance Horsepower: 170 hp @ 4900 rpm (approximate) Torque: 200 lb-ft @ 3600 rpm (approximate) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Transmission Standard Transmission Type: 4-speed automatic Transmission Model: RE4F04A (Nissan JDM RE4R01A variant) Optional Optional Transmission: None Features Drive Type: Front-Wheel Drive (FWD) Transmission Fluid Type: Dexron III/Mercon (refer to manual for specific part numbers and capacities) Dimensions Exterior Length: 196.5 inches Width: 77.0 inches Height: 66.9 inches Wheelbase: 119.2 inches Front Track: 63.0 inches Rear Track: 62.8 inches Weights Curb Weight Minimum: 4300 lbs (approximate, varies by trim and options) Gross Vehicle Weight Rating Gvwr: 5600 lbs (approximate) Cargo Cargo Volume Behind First Row: 150.1 cubic feet (with second and third rows folded) Cargo Volume Behind Second Row: 77.5 cubic feet (with third row folded) Safety Features Ratings NHTSA Frontal Impact Driver: Good (for its time, refer to specific NHTSA reports if available) NHTSA Frontal Impact Passenger: Good (for its time, refer to specific NHTSA reports if available) Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags Front: Driver and front passenger airbags. Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system. Technology Features Infotainment Audio System: Optional AM/FM stereo with CD player, cassette player, and premium sound system with amplifier and subwoofer available on higher trims. Climate Control: Manual climate control standard, optional dual-zone automatic climate control available. Driver Assistance Cruise Control: Standard on most models. Connectivity Remote Keyless Entry: Optional feature. Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (refer to manual for exact details). Tire Rotation Interval: Every 5,000 miles or with every oil change. Engine Air Filter: Inspect every 15,000 miles, replace as needed (refer to manual). Cabin Air Filter: Replace every 15,000 miles or annually (if equipped). Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic Blend or Full Synthetic (refer to manual for API service classification). Engine Oil Capacity: 4.8 US quarts (4.5 liters) with filter change (approximate). Coolant Type: Ford Premium Engine Coolant (Gold) or equivalent meeting specification WSS-M97B51-A1 (ethylene glycol based). Power Steering Fluid: Mercon V Automatic Transmission Fluid (ATF) or specified power steering fluid (refer to manual). Known Issues Transmission Issues: Some models reported issues with torque converter shudder or premature failure of the RE4F04A transmission, particularly under heavy use. Regular fluid changes are crucial. Suspension Components: Worn control arm bushings and ball joints can lead to steering and suspension issues. Power Sliding Door: Malfunctions in the power sliding door mechanism or motor were not uncommon. Vehicle History Brand Heritage Parent Company: Ford Motor Company Brand Focus: Historically known for a range of passenger cars and...