🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine: 2.0i 16V Codes Engine Code Designation: EW10J4 Generation Generation Designation: First Generation (Type D) 👋 Introduction Market Position Market Position: Mid-size MPV (Multi-Purpose Vehicle) segment, known for its practicality and versatility. Competitive Analysis Competitive Analysis: Competed with other popular MPVs of its era, such as the Renault Espace, Ford Galaxy, Volkswagen Sharan, and Fiat Ulysse. The 806 was appreciated for its European design and comfortable ride. Key Features Key Features: Spacious interior, flexible seating arrangements, comfortable ride, stylish European design, good handling for its class. 📋 Manual Details Coverage Areas Coverage Areas: All Styles Covered Page Count Page Count: Hundreds of Pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, Engine management, Fuel system, Ignition system, Cooling system, Exhaust system, Lubrication system, Power steering, Suspension, Steering, Brakes (ABS, EBD), Clutch, Manual transmission, Automatic transmission (if applicable), Drive axles, Wheels, Tires, Body electrical (lighting, wipers, horn, power accessories), HVAC system, Body interior, Body exterior, Chassis, Wiring diagrams, Troubleshooting Procedures Included Procedures Included: Step-by-step repair procedures, Disassembly, Assembly, Cleaning, Reinstallation, Maintenance, Troubleshooting, Diagnostic procedures, Component testing, Specifications, Torque values, Lubrication points, Replacement procedures, Adjustment procedures Technical Depth Technical Depth: Complete Factory Level - Suitable for Professional Technicians and DIY Mechanics Troubleshooting Troubleshooting Coverage: Comprehensive troubleshooting guides for common engine, electrical, and mechanical faults, including symptom-based diagnosis. Electrical Systems Electrical Diagrams: Detailed wiring diagrams for all major electrical systems, including engine management, lighting, HVAC, power windows, central locking, and more. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable, High-Quality Diagrams and Text Binding Type Binding Type: Digital Download (Printable) Paper Type Paper Type: N/A (Digital) Requirements Required Software: Adobe PDF Reader, WinZip or equivalent decompression utility. Compatibility Compatible Operating Systems: All Versions of Windows, macOS Zoom Zoom Functionality: YES (Zoom IN/OUT) ⚙️ Engine Specifications Primary Engine Engine Displacement: 2.0 Liters Engine Configuration: Inline-4 (I4) Aspiration: Naturally Aspirated Valvetrain: DOHC (Double Overhead Camshaft), 16 Valves Bore X Stroke: 85.0 mm x 88.0 mm (estimated for EW10J4) Performance Horsepower: Approximately 136 hp @ 6000 rpm (for EW10J4) Torque: Approximately 192 Nm (142 lb-ft) @ 4100 rpm (for EW10J4) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Petrol) Engine Management ECU Type: Bosch Motronic or similar factory-fitted ECU Emissions Control: Catalytic converter, Lambda sensor (Oxygen sensor), EGR valve (if fitted). 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission (likely optional) Features Clutch Type: Hydraulically actuated dry single-plate clutch (for manual) Transmission Fluid Spec Manual: GL-5, API MT-1, SAE 75W-90 (typical for manual gearboxes of this era, consult manual for exact spec) Transmission Fluid Spec Automatic: ATF Dexron III or equivalent (typical for 4-speed automatics of this era, consult manual for exact spec) 📐 Dimensions Exterior Length: Approx. 4220 mm Width: Approx. 1790 mm Height: Approx. 1730 mm Wheelbase: Approx. 2820 mm Weights Curb Weight: Approx. 1500-1600 kg (depending on configuration) 🛡️ Safety Features Ratings Euro Ncap Rating: Likely achieved a 3-star or 4-star Euro NCAP rating for adult occupant protection (typical for vehicles of this era and class). Active Features Active Features List: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Power Assisted Steering (PAS) Passive Features Passive Features List: Front airbags, Side airbags (optional), Three-point seat belts with pretensioners, ISOFIX child seat mounting points 💡 Technology Features Infotainment Infotainment Features: Factory fitted radio/cassette or CD player, typically with basic controls on the steering wheel. Optional CD changer. Driver Assistance Driver Assistance Features: Cruise control (optional depending on trim level), rear parking sensors (optional on later models). Connectivity Connectivity Features: Limited by modern standards; typically basic audio connectivity. No USB or Bluetooth as standard. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 15,000 km or 12 months, whichever comes first (refer to manual for exact specification). Timing Belt Replacement Interval: Typically every 90,000 km or 5 years, whichever comes first (critical for this engine). Fluid Specifications Engine Oil Specification: 5W-40 or 10W-40 synthetic or semi-synthetic engine oil meeting PSA (Peugeot Société Anonyme) specifications (e.g., ACEA A3/B4, API SL/CF - consult manual for precise grade and PSA approval) Coolant Specification: Long-life coolant (antifreeze/coolant) meeting PSA specifications, typically ethylene glycol based with organic acid technology (OAT) - colour may vary (e.g., blue/green or pink). Capacity approx. 6.5 - 7.0 liters. Brake Fluid Specification: DOT 4 Known Issues Common Issues: Electrical gremlins (especially related to door locks and central locking), suspension wear (ball joints, bushings), occasional issues with the automatic transmission, exhaust system corrosion, heater matrix leaks. Filters Oil Filter Part Number Example: Mann-Filter HU 716/2x or equivalent OEM part (refer to manual or parts catalog for exact fitment). Air Filter Part Number Example: Mann-Filter C 30269 or equivalent OEM part (refer to manual or parts catalog for exact fitment). Fluid Capacities Engine Oil Capacity: Approx. 4.5 - 5.0 liters (with filter change, consult manual for precise capacity). 📚 Vehicle History Brand Heritage Brand Heritage: Peugeot, a French automotive manufacturer with a long history dating back to the late 19th century, is known for its diverse range of vehicles, from small city cars to commercial vehicles and performance models. They have a reputation for distinctive styling and comfortable driving dynamics. Model Evolution Model Evolution: The Peugeot 806 was part of a joint venture with Fiat, Lancia, and Citroën, leading to the development of the 'Eurovan' platform. The 806 was Peugeot's interpretation of this platform, sharing many mechanical components with its siblings but featuring distinct Peugeot styling and interior features. It was produced from 1994 to 2002. Production Production Location: Primarily manufactured in France. Production Years: 1994-2002 🏆 Awards & Recognition Recognitions Recognitions: The Eurovan platform vehicles, including the 806, were generally well-regarded for their practicality and family-oriented features. Specific awards for the 2002 806 are not widely documented, but the model contributed to Peugeot's presence in the MPV...