Seat Ibiza 6L Workshop Service & Repair Manual 2002
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🏷️ Basic Information Identification Make: SEAT Model: Ibiza Generation Code: 6L Year: 2002 Codes Platform: VW A04 (PQ24) 👋 Introduction Market Position Target Audience: Vehicle owners, DIY mechanics, professional workshops Competitive Analysis Value Proposition: Comprehensive, dealer-level information in a convenient digital format at an accessible price point. Key Features Content Breadth: Covers all engines, transmissions, and variations for the 6L Ibiza generation. Format Advantage: PDF format ensures compatibility across various devices (PC, Mac, Smartphone, Tablet). 📋 Manual Details Coverage Areas Engine Coverage: All Petrol and Diesel variations Transmission Coverage: Manual and Automatic transmissions Page Count Total Pages: Approx. 10,000 Manual Type Type: Workshop Service and Repair Manual Language Language: English (assumed, typical for factory service manuals of this era) Format Format: PDF Accessibility: Instant Download, No extra software required 📖 Manual Coverage Systems Covered Powertrain: Engine System, Fuel Charging and Controls, Accessory Drive, Starting System, Engine Ignition, Engine Emission Control, Intake Air Distribution, Emissions, Electronic Engine Controls, Manual Transmission, Clutch Controls, Exhaust System, Fuel System, Acceleration Control, Speed Control Chassis: Suspension, Wheels and Tyres, Driveline System, Driveshaft, Bearings, Brake System, Anti-Lock Control, Steering System Body: Body System, Body Panels, Interior Trim, Mirrors, Seating, Glass, Frames and Mechanisms, Instrument Panel and Console, Wipers and Washers, Roof, Bumpers, Safety Belt System, Body Repairs, Metal Repairs, Subframe and Mounting System Electrical: Full Wiring Manual, Climate Control System, Air Distribution, Control Components, Instrument and Warning Systems, Battery and Charging System, Information and Entertainment Systems, Lighting, Electrical Distribution, Electronic Feature Group Procedures Included Maintenance: Full maintenance manual, service information, scheduled maintenance Diagnostics: Troubleshooting procedures, diagnostic trouble codes (DTCs), fault finding Repair: Component removal and installation, detailed repair procedures, overhaul instructions Adjustment: Component adjustments, system calibrations Technical Data: Specifications, torque values, clearances, test procedures Technical Depth Depth: Dealer level factory manual standard, covering all elements of service and repair 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Fully searchable text content Navigation: Fully bookmarked for ease of use Print Quality Printability: Printable Binding Type Binding: N/A (Digital download) Paper Type Paper: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Families Covered: Includes common Ibiza 6L engines such as the 1.2L (AWY, BMD), 1.4L (AUB, BBZ), 1.6L (BFQ), 1.9L TDI (ATD, AXR, ASZ, BMT), and 2.0L 8V (AZL). Performance Sample Performance 1.4 16V: Approx. 75 PS (55 kW) @ 5000 rpm, 126 Nm (93 lb-ft) @ 3300 rpm Sample Performance 1.9 Tdi: Approx. 100 PS (74 kW) @ 4000 rpm, 240 Nm (177 lb-ft) @ 1900 rpm (ASZ variant) Fuel System Fuel Delivery Petrol: Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI) Fuel Delivery Diesel: Direct injection, unit injector system (PD - Pumpe-Düse) for TDI engines 🔧 Transmission Standard Manual Options: Likely 5-speed manual transmissions (e.g., O2J series) Optional Automatic Options: Likely 4-speed automatic transmissions (e.g., 01M series for some early models or variants) Features Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Length: Approx. 3.945 mm (155.3 in) Width: Approx. 1.698 mm (66.9 in) Height: Approx. 1.454 mm (57.2 in) Weights Curb Weight Start: Approx. 1050 kg (2315 lbs) for base models Wheelbase: Approx. 2,460 mm (96.9 in) 🛡️ Safety Features Ratings Euro Ncap 2004: 4 Stars (for adult occupant protection) Active Features Braking System: Anti-lock Braking System (ABS) available on many variants Stability Control: Electronic Stability Program (ESP) available on select higher-trim models or as an option. Passive Features Airbags: Front airbags for driver and passenger, optional side airbags. Seatbelts: Three-point inertia reel seatbelts with pre-tensioners. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD players with various speaker configurations, potential for aftermarket upgrades. Driver Assistance Cruise Control: Available on some higher trim levels or as an optional extra. Connectivity Bluetooth: Typically not standard; may have been an optional extra or available on later models/facelifts. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km (9,321 miles) or 12 months, whichever comes first, for fixed intervals. Variable intervals (longlife) may be up to 30,000 km (18,641 miles) or 24 months, depending on oil type and driving conditions. Timing Belt Replacement: Recommended every 90,000 to 120,000 km (56,000 to 75,000 miles) or 5-7 years for most petrol engines. Check specific engine code for exact interval. TDI engines often use a timing chain or have longer belt intervals. Fluid Specifications Engine Oil Specification: SAE 5W-30 or 5W-40, meeting VW 502.00/505.00 or VW 504.00/507.00 specifications depending on engine and service interval. Coolant Specification: G12 or G12+ Pink Antifreeze (ethylene glycol based), typically VW TL 774-C or VW TL 774-D/F. Brake Fluid Specification: DOT 4 Transmission Fluid Manual: API GL-4 SAE 75W-90 or SAE 75W-80 synthetic gear oil (check specific gearbox type for exact specification). Transmission Fluid Automatic: G 052 990 A2 (or equivalent ATF fluid for the specific transmission model, e.g., for 01M). Known Issues Common Engine Issues: Coil...
Suspension, Wheels and Tyres, Driveline System, Driveshaft, Bearings, Brake System, Anti-Lock Control, Steering System
Body:
Body System, Body Panels, Interior Trim, Mirrors, Seating, Glass, Frames and Mechanisms, Instrument Panel and Console, Wipers and Washers, Roof, Bumpers, Safety Belt System, Body Repairs, Metal Repairs, Subframe and Mounting System
Electrical:
Full Wiring Manual, Climate Control System, Air Distribution, Control Components, Instrument and Warning Systems, Battery and Charging System, Information and Entertainment Systems, Lighting, Electrical Distribution, Electronic Feature Group
Procedures Included
Maintenance:
Full maintenance manual, service information, scheduled maintenance
Likely 4-speed automatic transmissions (e.g., 01M series for some early models or variants)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Length:
Approx. 3.945 mm (155.3 in)
Width:
Approx. 1.698 mm (66.9 in)
Height:
Approx. 1.454 mm (57.2 in)
Weights
Curb Weight Start:
Approx. 1050 kg (2315 lbs) for base models
Wheelbase:
Approx. 2,460 mm (96.9 in)
🛡️ Safety Features
Ratings
Euro Ncap 2004:
4 Stars (for adult occupant protection)
Active Features
Braking System:
Anti-lock Braking System (ABS) available on many variants
Stability Control:
Electronic Stability Program (ESP) available on select higher-trim models or as an option.
Passive Features
Airbags:
Front airbags for driver and passenger, optional side airbags.
Seatbelts:
Three-point inertia reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD players with various speaker configurations, potential for aftermarket upgrades.
Driver Assistance
Cruise Control:
Available on some higher trim levels or as an optional extra.
Connectivity
Bluetooth:
Typically not standard; may have been an optional extra or available on later models/facelifts.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,321 miles) or 12 months, whichever comes first, for fixed intervals. Variable intervals (longlife) may be up to 30,000 km (18,641 miles) or 24 months, depending on oil type and driving conditions.
Timing Belt Replacement:
Recommended every 90,000 to 120,000 km (56,000 to 75,000 miles) or 5-7 years for most petrol engines. Check specific engine code for exact interval. TDI engines often use a timing chain or have longer belt intervals.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 5W-40, meeting VW 502.00/505.00 or VW 504.00/507.00 specifications depending on engine and service interval.
Coolant Specification:
G12 or G12+ Pink Antifreeze (ethylene glycol based), typically VW TL 774-C or VW TL 774-D/F.
Brake Fluid Specification:
DOT 4
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or SAE 75W-80 synthetic gear oil (check specific gearbox type for exact specification).
Transmission Fluid Automatic:
G 052 990 A2 (or equivalent ATF fluid for the specific transmission model, e.g., for 01M).
Front suspension wear (ball joints, drop links), rear axle bush wear, occasional ABS sensor faults.
Common Electrical Issues:
Window regulator failures, central locking issues, instrument cluster pixelation (less common on this generation but possible), heater control panel faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
SEAT S.A., a Spanish automobile manufacturer now part of the Volkswagen Group.
Model Evolution
Ibiza Generations:
The 6L represents the third generation of the SEAT Ibiza, launched in 2002.
Production
Production Period:
2002-2008 (6L Generation)
Platform Sharing:
Shared the Volkswagen Group A04 (PQ24) platform with other vehicles like the Škoda Fabia Mk2 and Volkswagen Polo Mk4.
🏆 Awards & Recognition
Recognitions
Safety Award:
Euro NCAP 4-star rating demonstrates a good level of passive safety for its time.