Aprilia Mojito 50 2003-2007 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Mojito 50 Model Variant: Retro Scooter Body Style: Scooter Codes Chassis Code Range: Applicable to models within the specified year range Engine Code Range: Applicable to models within the specified year range 👋 Introduction Market Position Market Segment: Lightweight, stylish urban scooter targeting riders seeking ease of use and retro aesthetics. Competitive Analysis Key Competitors: Piaggio Zip, Vespa ET2, Kymco Agility 50, SYM Fiddle II 50. Key Features Design Philosophy: Distinctive retro styling inspired by vintage scooters, offering a comfortable and maneuverable riding experience for city commuting. Target Audience Primary Users: Novice riders, urban commuters, those appreciating vintage design. 📋 Manual Details Coverage Areas Years Covered: 2003, 2004, 2005, 2006, 2007 Page Count Estimated Page Count: Likely over 200 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (implied by typical publication standards, though confirmation may be needed) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, tuning, cooling system, lubrication system, fuel system, ignition system, exhaust system Transmission Systems: Automatic transmission (CVT) service, clutch service, gear oil replacement Chassis Systems: Frame, suspension (front fork, rear shock absorber), steering system, braking system (front and rear brakes), wheels and tires Electrical Systems: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting system, ignition system, starting system, instrumentation, switches and controls Bodywork And Trim: Body panel removal and installation, seat, fairings, storage compartment service Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake pad service, tire pressure checks, chain adjustment (if applicable, though Mojito is belt-driven CVT) Repair Procedures: Component disassembly and reassembly, troubleshooting guides, diagnostic procedures for common faults Diagnostic Procedures: Fault finding for engine, electrical, and mechanical issues; diagnostic codes (if applicable) Technical Depth Depth: Comprehensive coverage from basic maintenance to detailed engine and transmission overhauls, including electrical system diagnostics and repair. 📊 Manual Specifications File Format File Format: PDF Print Quality Scan Quality: Assumed to be high-quality scans or digital originals for a professional manual. Binding Type Binding Type: N/A (Digital PDF Format) Paper Type Paper Type: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder Displacement: 49.4 cc Bore X Stroke: 39.5 mm x 40.2 mm (typical for this class) Cooling System: Air-cooled Power Output: Approximately 4.5 - 5.0 HP (Varies by market and specific tuning) Torque Output: Approximately 4.0 - 4.5 Nm (Varies by market and specific tuning) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 12) Fuel Type: Unleaded gasoline (min. 95 RON) Oil Mixture: Automatic oil injection system (pre-mix not required) Performance Top Speed: Approximately 45-50 km/h (limited by regulations for 50cc scooters) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Clutch Type: Centrifugal automatic clutch Drive Belt: V-belt drive Final Drive: Gear reduction via gearbox and drive belt 📐 Dimensions Exterior Length: Approx. 1840 mm Width: Approx. 700 mm Height: Approx. 1120 mm (seat height might be lower) Weights Dry Weight: Approx. 97 kg Gross Vehicle Weight Rating: Approx. 240 kg Fuel Tank Capacity: Approx. 7.0 Liters Oil Tank Capacity: Approx. 1.2 Liters Wheels Tires Front Tire Size: 110/70-11 (typical) Rear Tire Size: 120/70-10 (typical) Wheel Type: Alloy wheels 🛡️ Safety Features Ratings Safety Certification: EC/EU type-approval (for sale in European markets) Active Features Braking System: Front: Hydraulic disc brake; Rear: Drum brake (typical configuration) Passive Features Lighting: Headlight, taillight, brake lights, turn signals. 💡 Technology Features Infotainment Instrumentation: Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil warning). Driver Assistance Anti Theft: Ignition immobilizer (may vary by market or be an aftermarket addition). Connectivity Lighting Technology: Halogen headlight, incandescent taillight and turn signals (typical for the era). 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually (specific recommendation in manual) Gear Oil Change: Every 6,000 - 10,000 km (specific recommendation in manual) Spark Plug Replacement: Every 5,000 - 7,000 km (recommend specific plug type) Air Filter Cleaning/Replacement: Inspect every 3,000 km, replace as needed or every 6,000-10,000 km Fluid Specifications Engine Oil Type: 2-stroke synthetic or semi-synthetic oil meeting API TC/JASO FD standards. Gearbox Oil Type: SAE 80W-90 or SAE 75W-90 GL-4 gear oil (check manual for exact specification) Brake Fluid Type: DOT 4 brake fluid (for hydraulic systems) Known Issues Common Wear Items: Drive belt, brake pads, spark plug, air filter, carburetor jets, starter motor brushes. Potential Electrical Issues: Wiring harness degradation, stator coil failure, regulator/rectifier issues (common on older scooters). Engine Performance Degradation: Can occur due to carburetor wear, carbon buildup in the exhaust port, or worn piston rings. 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Model Evolution Introduction Year: Introduced in the early 2000s (Mojito 50 first appeared around 2000-2001) Production Production Sites: Likely assembled at Aprilia's manufacturing facilities in Italy or...