CHRYSLER CROSSFIRE 2003-2008 Workshop Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 Engine Variants Covered: 3.2L M112 E32 V6, 3.2L AMG M112 E32 V6 (SRT-6) 👋 Introduction Market Position Market Position: The Chrysler Crossfire, a sporty rear-wheel-drive coupe and roadster, was positioned as a premium offering in Chrysler's lineup, targeting enthusiasts who appreciated distinctive styling and performance, with the SRT-6 variant offering a significant performance upgrade. Competitive Analysis Competitors: Competed with vehicles like the Ford Mustang, Chevrolet Corvette (entry-level trims), Nissan 350Z, and the Porsche Boxster/Cayman in its segment. Key Features Styling: Unique and polarizing styling, influenced by the Stuttgart design language of its era. The Crossfire was based on the Mercedes-Benz R170 SLK platform. Platform Sharing: Built on the Mercedes-Benz R170 SLK platform, sharing significant mechanical components with the Mercedes-Benz SLK32 AMG. Performance Variants: Offered in standard and the high-performance SRT-6 models, featuring supercharged engines and enhanced suspension and braking systems. 📋 Manual Details Coverage Areas Manual Type: Workshop Factory Service Repair Manual Included Manuals: Parts Manual, Owner's Manual, SRT-6 Information Page Count Page Count: >1000 Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (3.2L V6 M112 E32, 3.2L AMG M112 E32), Transmission, Driveline, Differential, Clutch, Fuel System, Exhaust System, Cooling System Chassis: Suspension (Front & Rear), Brakes, Steering, Wheels, Tires, Frame, Bumpers Electrical & Electronics: Audio/Video Systems, Chime/Buzzer, Electronic Control Modules (ECMs), Ignition Control, Instrument Cluster, Lamps, Power System, Vehicle Theft Security, Wiper/Washer Systems, Wiring Diagrams Body & HVAC: Body, Heating and Air Conditioning (HVAC), Restraints (Airbags, Seatbelts) Other: Lubrication and Maintenance, Speed Control, Emission Control Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Diagnosis & Troubleshooting: System-specific diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation Repair & Overhaul: Detailed step-by-step repair instructions for all major components, engine and transmission overhaul procedures, suspension and brake component replacement Component Installation & Removal: Complete instructions for removal and installation of major systems and components Wiring & Electrical: Comprehensive wiring diagrams, circuit tracing, connector identification, electrical component testing Technical Depth Depth: Comprehensive: Covers routine maintenance, diagnostics, component-level repair, and major system overhauls, designed for professional technicians. 📊 Manual Specifications File Format File Format: PDF Searchability: Fully indexed and searchable Print Quality Print Quality: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: M112 E32 V6 Displacement 1: 3.2 Liters (3199 cc) Configuration 1: 3.2L SOHC 18-valve V6 Horsepower 1: 215 hp @ 5700 rpm (approx.) Torque 1: 229 lb-ft @ 3000-4800 rpm (approx.) Aspiration 1: Naturally Aspirated Performance Engine Engine Code 2: M112 E32 V6 (AMG Supercharged) Displacement 2: 3.2 Liters (3199 cc) Configuration 2: 3.2L SOHC 18-valve V6 Horsepower 2: 350 hp @ 6100 rpm (SRT-6) Torque 2: 330 lb-ft @ 3500 rpm (SRT-6) Aspiration 2: Supercharged (AMG) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher recommended for optimal performance, especially SRT-6) 🔧 Transmission Standard Transmission Type Standard: 6-Speed Manual Transmission (Coupe and Roadster) Optional Transmission Type Optional: 5-Speed Automatic Transmission with TouchShift (Coupe and Roadster) Transmission Type Srt6: 5-Speed Automatic Transmission with TouchShift (SRT-6) Features Transmission Features: Rear-wheel drive (RWD) platform, limited-slip differential (LSD) standard on SRT-6, optional on some standard models. 📐 Dimensions Exterior Length: Approx. 169.1 inches (Coupe), 169.5 inches (Roadster) Width: Approx. 70.9 inches Height: Approx. 53.5 inches (Coupe), 52.5 inches (Roadster) Wheelbase: Approx. 97.2 inches Weights Curb Weight Std: Approx. 3200-3300 lbs Curb Weight Srt6: Approx. 3370 lbs (Coupe SRT-6) Cargo Cargo Volume: Approx. 8.3 cu ft (Coupe), 5.7 cu ft (Roadster) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not extensively rated by NHTSA for these specific years, but based on Mercedes-Benz SLK platform components. IIHS Crash Test Results: Limited specific IIHS data available, general safety expected to be consistent with its Mercedes-Benz underpinnings. Active Features Traction Control: Standard Electronic Stability Control: Standard ABS: Standard Passive Features Airbags Front: Dual front airbags Airbags Side: Side curtain airbags (Coupe), Seat-mounted side airbags (Roadster) Rollover Protection: Pop-up rollover hoops with automatic deployment (Roadster) 💡 Technology Features Infotainment Audio System: Standard premium audio systems, often with CD player and optional navigation. Some models featured Boston Acoustics sound systems. Navigation: Optional factory navigation system. Driver Assistance Cruise Control: Standard speed control system. Connectivity Auxiliary Input: Not commonly featured on early models, later models might offer an auxiliary input or aftermarket integration is possible. Comfort Features Climate Control: Automatic climate control standard on most models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 12 months, whichever comes first. Consult manual for exact specifications based on driving conditions. Engine Air Filter: Inspect every 15,000 miles, replace as needed or typically around 30,000 miles. Cabin Air Filter:...
The Chrysler Crossfire, a sporty rear-wheel-drive coupe and roadster, was positioned as a premium offering in Chrysler's lineup, targeting enthusiasts who appreciated distinctive styling and performance, with the SRT-6 variant offering a significant performance upgrade.
Competitive Analysis
Competitors:
Competed with vehicles like the Ford Mustang, Chevrolet Corvette (entry-level trims), Nissan 350Z, and the Porsche Boxster/Cayman in its segment.
Key Features
Styling:
Unique and polarizing styling, influenced by the Stuttgart design language of its era. The Crossfire was based on the Mercedes-Benz R170 SLK platform.
Platform Sharing:
Built on the Mercedes-Benz R170 SLK platform, sharing significant mechanical components with the Mercedes-Benz SLK32 AMG.
Performance Variants:
Offered in standard and the high-performance SRT-6 models, featuring supercharged engines and enhanced suspension and braking systems.
Detailed step-by-step repair instructions for all major components, engine and transmission overhaul procedures, suspension and brake component replacement
Component Installation & Removal:
Complete instructions for removal and installation of major systems and components
Mercedes-Benz Specification 325.0 (Antifreeze/Coolant, blue or green)
Brake Fluid Type:
DOT 4
Power Steering Fluid:
CHF 11S or equivalent (Pentosin)
Known Issues
Fuel Pump Reliability:
Some owners have reported premature fuel pump failure.
HVAC Blend Door Actuators:
Common failure point for climate control system, leading to improper air distribution.
Suspension Component Wear:
As with many performance-oriented vehicles, suspension bushings and components can wear over time, particularly on high-mileage examples.
Electrical Gremlins:
Reports of minor electrical issues, such as sensor faults or intermittent warning lights, can occur.
Srt6 Supercharger Belt:
Regular inspection and potential replacement of the supercharger belt on SRT-6 models is recommended.
📚 Vehicle History
Brand Heritage
Chrysler Heritage:
Chrysler, a long-standing American automotive manufacturer, is known for its range of vehicles from sedans and minivans to sports cars. The Crossfire represented an effort to enter the premium sports car segment with a unique design and European engineering.
Model Evolution
Design Origin:
Originally conceived by Italdesign Giugiaro as a concept car, it was later adopted by Chrysler and put into production.
Platform Ancestry:
Based on the Mercedes-Benz R170 SLK platform, utilizing many of its mechanical underpinnings, including the engine and transmission options, and suspension components.
Powertrain Development:
The 3.2L V6 engine was a Mercedes-Benz M112 engine, and the higher-performance SRT-6 model utilized the AMG-tuned version.
Production
Production Years:
2003-2008
Manufacturing Location:
Karmann factory in Osnabrück, Germany
Discontinuation:
Production ceased in 2008 due to declining sales and Chrysler's internal restructuring.
🏆 Awards & Recognition
Recognitions
Design Accolades:
The distinctive styling of the Crossfire, originally a concept, was a significant talking point and contributed to its unique market presence.