CHRYSLER 300M Concorde and Intrepid 2003 Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2003 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Key Features Instruction Format: Step-by-step instructions, numbered steps, notes, cautions, warnings, detailed illustrations, drawings, photos, and enlarged inset views for clarity. Diagnostic Charts: The manual likely includes diagnostic charts and flowcharts to assist in systematically identifying and resolving problems. Accuracy Basis: Based on the latest product information available at the time of publication approval, ensuring accuracy and relevance. Equivalent Products: States that equivalent products may be used in place of recommended tools or parts, offering flexibility to the user. Value Proposition Benefit: Aids in properly performing service to maintain or restore vehicle performance and reliability. Inexpensive way to keep vehicles working properly. Competitive Analysis Market Segment: These were full-size sedans competing in the domestic sedan market against vehicles like the Ford Crown Victoria, Mercury Grand Marquis, and sometimes positioned against entry-level luxury sedans from import manufacturers. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual (Workshop Manual) Language: English Format: Adobe Acrobat Document (.pdf) / WinRAR ZIP archive (.zip) Completeness: The manual is presented in multiple volumes, indicating comprehensive coverage across powertrain, chassis, body, and electrical systems. 📖 Manual Coverage Systems Covered Engine Systems: Engine (general description, diagnostics, repair), Fuel System, Exhaust System, Emissions Control Powertrain: Transaxle (general description, diagnostics, repair, schematics), Sentry Key Immobilizer System Chassis: Suspension, Driveline, Brakes (Teves Mark 20e ABS, Traction Control System if equipped), Steering (Speed Proportional Steering if equipped), Tires/Wheels Body And Electrical: Body, Frame & Bumpers, Heating & Air Conditioning, Audio System, Chime/Buzzer, Clock, Electronic Control Modules, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints (Airbag System), Speed Control, Vehicle Theft Security, Wipers/Washers Climate Control: Detailed coverage of the Heating and Air Conditioning (HVAC) system, including system operation, component testing, charging procedures, and common fault diagnosis. Restraint System: Detailed coverage of the Supplemental Restraint System (SRS), including airbag system operation, diagnostics, component replacement, and safety precautions when working with airbags. Lighting System: Covers exterior and interior lighting systems, including headlamps, taillamps, brake lights, turn signals, and interior courtesy lamps, with wiring schematics. Procedures Included Diagnostic Procedures: Diagnostic information and procedures for all covered systems, troubleshooting, diagnostic trouble codes (DTCs), freeze frame data, DRBIII scanner usage and error messages Maintenance Procedures: Lubrication & Maintenance (including maintenance schedules), fluid specifications, filter part numbers Repair Procedures: Disassembly, repair, and installation procedures for major components and systems, complete with detailed substeps Diagnostic Tools: Extensive use of the DRBIII (Diagnostic Readout Box) diagnostic tool is detailed, including its operation, error messages, and troubleshooting for device failure. Component Replacement: Instructions for replacement of major components such as engine, transmission, suspension parts, brake assemblies, steering rack, body panels, HVAC components, and electrical modules. Specification Data: Includes critical specifications such as tightening torques for fasteners, fluid capacities, diagnostic specifications, and component tolerances. Troubleshooting Guides: Includes troubleshooting guides for common electrical and mechanical faults, using a systematic approach. Technical Depth Depth: Comprehensive coverage from basic maintenance to advanced diagnostics and component-level repairs. Includes specifications, tightening references, and detailed illustrations. Wiring Information: Comprehensive wiring diagrams and schematics for all electrical systems, including component locations and connector pinouts. 📊 Manual Specifications File Format File Type: Digital Download (PDF and ZIP) Compatibility: All Versions of Windows & Mac Searchability: PDF format typically allows for text searching of terms, making it easier to locate specific information. Organization: Organized into distinct volumes (Volume 1: General, Volume 2: Powertrain, Volume 3: Body, Volume 3: Chassis, Volume 4: Transmission, Volume 5: Supplement) for ease of navigation. Distribution Method: Instant download after payment, eliminating shipping time and costs. Print Quality Printability: Printable pages for convenient use in a workshop setting. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Likely covers the 3.5L (255 PS) EGJ V6 and potentially the 2.7L (203 PS) EER V6 engines used in these models for 2003. Specific engine codes may vary by market/trim. Performance Horsepower Range: Approximately 203-255 hp depending on engine variant. Fuel System Injection Type: Multi-port Fuel Injection (MPI) or Sequential Multi-point Fuel Injection (SMPI). Engine Design Engine Layout: V6 configuration (SOHC or DOHC depending on specific engine). Engine Block Material: Likely cast iron or aluminum block depending on specific engine. Valve Train: Likely Single Overhead Camshaft (SOHC) or Double Overhead Camshaft (DOHC) with multiple valves per cylinder. Engine Components Engine Cooling: Detailed information on the cooling system, including radiator, thermostat, water pump, and fan operation. 🔧 Transmission Standard Transmission Type: Likely the 4-speed automatic transmission (42LE). Optional Optional Transmission: Manual transmission was not typically offered on these models in 2003. Features Transmission Features: Electronic control, potential for adaptive shifting modes. Transmission Fluid Capacity Fluid Capacity: Refer to manual for specific fill capacities, typically...
Step-by-step instructions, numbered steps, notes, cautions, warnings, detailed illustrations, drawings, photos, and enlarged inset views for clarity.
Diagnostic Charts:
The manual likely includes diagnostic charts and flowcharts to assist in systematically identifying and resolving problems.
Accuracy Basis:
Based on the latest product information available at the time of publication approval, ensuring accuracy and relevance.
Equivalent Products:
States that equivalent products may be used in place of recommended tools or parts, offering flexibility to the user.
Value Proposition
Benefit:
Aids in properly performing service to maintain or restore vehicle performance and reliability. Inexpensive way to keep vehicles working properly.
Competitive Analysis
Market Segment:
These were full-size sedans competing in the domestic sedan market against vehicles like the Ford Crown Victoria, Mercury Grand Marquis, and sometimes positioned against entry-level luxury sedans from import manufacturers.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual (Workshop Manual)
Language:
English
Format:
Adobe Acrobat Document (.pdf) / WinRAR ZIP archive (.zip)
Completeness:
The manual is presented in multiple volumes, indicating comprehensive coverage across powertrain, chassis, body, and electrical systems.
Transaxle (general description, diagnostics, repair, schematics), Sentry Key Immobilizer System
Chassis:
Suspension, Driveline, Brakes (Teves Mark 20e ABS, Traction Control System if equipped), Steering (Speed Proportional Steering if equipped), Tires/Wheels
Detailed coverage of the Heating and Air Conditioning (HVAC) system, including system operation, component testing, charging procedures, and common fault diagnosis.
Restraint System:
Detailed coverage of the Supplemental Restraint System (SRS), including airbag system operation, diagnostics, component replacement, and safety precautions when working with airbags.
Lighting System:
Covers exterior and interior lighting systems, including headlamps, taillamps, brake lights, turn signals, and interior courtesy lamps, with wiring schematics.
Procedures Included
Diagnostic Procedures:
Diagnostic information and procedures for all covered systems, troubleshooting, diagnostic trouble codes (DTCs), freeze frame data, DRBIII scanner usage and error messages
Disassembly, repair, and installation procedures for major components and systems, complete with detailed substeps
Diagnostic Tools:
Extensive use of the DRBIII (Diagnostic Readout Box) diagnostic tool is detailed, including its operation, error messages, and troubleshooting for device failure.
Component Replacement:
Instructions for replacement of major components such as engine, transmission, suspension parts, brake assemblies, steering rack, body panels, HVAC components, and electrical modules.
Specification Data:
Includes critical specifications such as tightening torques for fasteners, fluid capacities, diagnostic specifications, and component tolerances.
Troubleshooting Guides:
Includes troubleshooting guides for common electrical and mechanical faults, using a systematic approach.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to advanced diagnostics and component-level repairs. Includes specifications, tightening references, and detailed illustrations.
Wiring Information:
Comprehensive wiring diagrams and schematics for all electrical systems, including component locations and connector pinouts.
📊 Manual Specifications
File Format
File Type:
Digital Download (PDF and ZIP)
Compatibility:
All Versions of Windows & Mac
Searchability:
PDF format typically allows for text searching of terms, making it easier to locate specific information.
Organization:
Organized into distinct volumes (Volume 1: General, Volume 2: Powertrain, Volume 3: Body, Volume 3: Chassis, Volume 4: Transmission, Volume 5: Supplement) for ease of navigation.
Distribution Method:
Instant download after payment, eliminating shipping time and costs.
Print Quality
Printability:
Printable pages for convenient use in a workshop setting.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely covers the 3.5L (255 PS) EGJ V6 and potentially the 2.7L (203 PS) EER V6 engines used in these models for 2003. Specific engine codes may vary by market/trim.
Performance
Horsepower Range:
Approximately 203-255 hp depending on engine variant.
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI) or Sequential Multi-point Fuel Injection (SMPI).
Engine Design
Engine Layout:
V6 configuration (SOHC or DOHC depending on specific engine).
Engine Block Material:
Likely cast iron or aluminum block depending on specific engine.
Valve Train:
Likely Single Overhead Camshaft (SOHC) or Double Overhead Camshaft (DOHC) with multiple valves per cylinder.
Engine Components
Engine Cooling:
Detailed information on the cooling system, including radiator, thermostat, water pump, and fan operation.
🔧 Transmission
Standard
Transmission Type:
Likely the 4-speed automatic transmission (42LE).
Optional
Optional Transmission:
Manual transmission was not typically offered on these models in 2003.
Features
Transmission Features:
Electronic control, potential for adaptive shifting modes.
Transmission Fluid Capacity
Fluid Capacity:
Refer to manual for specific fill capacities, typically around 7-9 quarts for a pan drop and refill.
Transmission Components
Transmission Types Covered:
Focuses on automatic transaxle systems common to front-wheel-drive Chrysler vehicles of this era.
Transmission Operation
Transmission Controls:
Covers electronic controls and interfaces for the automatic transmission.
Transmission Diagnostics
Diagnostic Trouble Codes:
Specific transmission-related diagnostic trouble codes (DTCs) and their interpretations are provided.
📐 Dimensions
Exterior
Wheelbase:
Approximately 113.1 inches (2873 mm) for all three models.
Overall Length:
Varies slightly, e.g., 300M around 199.5 inches (5067 mm), Concorde/Intrepid around 203.7 inches (5174 mm).
Wheelbase Chrysler 300M:
113.1 inches
Wheelbase Chrysler Concorde Intrepid:
113.1 inches
Weights
Curb Weight:
Approximately 3600-3800 lbs (1633-1724 kg) depending on model and options.
Gross Vehicle Weight Rating:
Refer to vehicle placard, typically in the range of 4700-5000 lbs.
Payload Capacity:
Refer to vehicle placard for specific payload capacity.
Interior
Passenger Volume:
These were large sedans with ample interior space, often exceeding 100 cubic feet of passenger volume.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for the 2003 models would need to be cross-referenced, but generally, these vehicles had good safety performance for their era, often achieving 4-star ratings in front impact.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Traction Control System (TCS - if equipped).
Speed Proportional Steering:
If equipped, speed-proportional steering systems are covered in Volume 3 (Chassis).
Passive Features
Passive Safety:
Driver and passenger front airbags, side impact airbags (often optional), front and rear crumple zones, side-impact door beams.
Seat Belts:
Three-point seat belts for all seating positions, with pretensioners and load limiters for front occupants.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system or similar provisions for securing child safety seats.
Airbag System Coverage:
Comprehensive coverage of the airbag system, including deployment, sensor locations, and safety precautions.
💡 Technology Features
Infotainment
Audio System:
Features would typically include AM/FM radio, cassette, CD player (single or changer), and optional premium sound systems from Infinity or Boston Acoustics. Manual covers audio system diagnostics.
Instrument Cluster:
Detailed information on the mechanical and electronic aspects of the instrument cluster, including gauges, warning lights, and diagnostic procedures.
Driver Assistance
Driver Assistance Features:
Anti-lock Braking System (ABS), Traction Control System (TCS) if equipped. Optional features might include parking assist sensors.
Speed Control:
Cruise control is standard or optional across trims, with detailed diagnostic and repair procedures included.
Tire Pressure Monitoring:
Tire Pressure Monitoring System (TPMS) is covered in Volume 3 (Chassis).
Connectivity
Connectivity Features:
Limited by 2003 standards. Features like trip computers and electronic vehicle information centers are covered. No modern Bluetooth or USB connectivity typically.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specifics).
Transmission Service Interval:
Refer to manual, typically around 60,000-100,000 miles for fluid and filter change, depending on driving conditions.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific viscosity grade, likely SAE 5W-30 synthetic or synthetic blend. API certified.
Transmission Fluid Specification:
Refer to manual for specific type, likely ATF+4 (Mopar Automatic Transmission Fluid).
Coolant Specification:
Refer to manual for specific type and mixture ratio, likely a HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) type coolant.
Power Steering Fluid Specification:
Refer to manual, typically Mopar Power Steering Fluid or a compatible ATF.
Brake Fluid Specification:
Refer to manual, typically DOT 3 or DOT 4 brake fluid.
Cooling System Capacity:
Refer to manual for specific coolant capacity, typically around 10-12 quarts for the V6 engines.
Known Issues
Common Problems:
Potential issues can include HVAC blend door actuator failures, power window regulators, certain ignition system components (coil packs, spark plugs), and occasional transmission solenoid issues. The manual will detail troubleshooting for these.
Suspension Issues:
Wear on control arm bushings, ball joints, and tie rod ends common in high-mileage vehicles. Strut and shock absorber replacement may be needed.
Electrical Issues:
Corrosion on electrical connectors, failure of body control modules (BCM) or instrument clusters can occur, especially in humid environments. The manual's wiring diagrams are crucial here.
Brake System Issues:
Disc brake component wear (pads, rotors), potential for ABS sensor issues, especially if exposed to road salt or debris. Teves Mark 20e system diagnostics are covered.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler historically focused on offering stylish, comfortable, and feature-rich vehicles, often with a premium or near-luxury positioning in the domestic market.
Model Evolution
Platform:
These models were based on the Chrysler LH platform, which underwent several revisions, with the 2003 models representing the later stages of this platform's development.
Styling:
The 300M was positioned as a more premium and performance-oriented variant, distinguished by its styling cues, while the Concorde and Intrepid shared a similar overall design with variations in trim and front/rear fascias.
Platform Sharing:
The LH platform was also used for the Dodge Intrepid and Eagle Vision (in earlier years), emphasizing shared architecture and components within the DaimlerChrysler portfolio.
Trim Levels:
The 300M often represented a higher trim level or a distinct model offering more luxury and performance features compared to base Concorde or Intrepid models.
Platform Life Cycle:
The LH platform had a significant production run from the early 1990s through the early 2000s, with continuous updates and refinements.