Dodge Neon SRT-4 2003 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Year: 2003 Platform: Chrysler PT/Neon Platform Chassis Code: PT/JR Codes Engine Code Primary: ERB 👋 Introduction Market Position Segment: Performance Compact Sedan Target Audience: Enthusiasts, DIY mechanics, professional repair shops specializing in performance vehicles Competitive Analysis Competitors 2003: Subaru WRX, Mitsubishi Lancer Evolution, Honda Civic Si Key Features Vehicle Focus: High-performance variant of the Dodge Neon, known for its turbocharged engine and sporty handling. Manual Value Proposition: Provides in-depth technical guidance essential for maintaining and repairing the specialized SRT-4 variant, covering performance-specific components. 📋 Manual Details Coverage Areas Trim Levels Covered: SRT-4 (All) Transmission Types Covered: All Manual Transmissions Engine Variants Covered: All 2.4L Turbocharged (SRT-4) Page Count Estimated Page Count: 1000+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Turbocharger System, Transmission, Clutch Chassis: Suspension (Front & Rear), Steering, Brakes (ABS Included), Wheels & Tires Electrical: Battery, Charging System, Starting System, Lighting, Instrumentation, HVAC Controls, Power Accessories, ECU/PCM Diagnostics, Body Control Modules Body: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, Bumpers, Glass Diagnostic Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting, Wiring Diagrams, Component Testing Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Inspection/Replacement Repair: Engine Rebuild Procedures, Transmission Overhaul, Brake Caliper Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair Troubleshooting: Detailed diagnostic flowcharts for common and uncommon issues across all major systems Specifications Data: Torque Specifications, Fluid Capacities, Jiggle Valve Specifications, Timing Specifications, Electrical Component Resistances Technical Depth Depth: Comprehensive: From basic fluid checks and filter changes to complete engine and transmission teardowns and rebuilds, including electrical system diagnostics and bodywork repairs. 📊 Manual Specifications File Format PDF Quality: High-resolution scans, text-searchable Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: ERB Engine Type: Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled Displacement: 2378 cc (2.4 Liters) Performance Horsepower Hp: 215 hp @ 5200 RPM Torque Lb Ft: 245 lb-ft @ 3200 RPM Bore X Stroke: 87.5 mm x 98.0 mm Compression Ratio: 8.1:1 Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI), Bosch Fuel Injectors (e.g., 550cc for SRT-4) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Turbocharger Turbocharger Model: Garrett T3/T4E (likely configuration) Boost Pressure: 15 psi (approximate) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Gear Ratios Estimated: 1st: 3.00, 2nd: 1.87, 3rd: 1.33, 4th: 0.97, 5th: 0.75, Reverse: 3.33, Final Drive: 4.05 (Typical for SRT-4) Clutch Type: Hydraulically Actuated Single Dry Plate Clutch Optional Type: N/A (SRT-4 exclusively manual) Features Fluid Type: API GL-4, SAE 75W-90 Synthetic Gear Lubricant (Refer to manual for exact specification) 📐 Dimensions Exterior Length: 171.5 inches (4356 mm) Width: 67.7 inches (1720 mm) Height: 54.9 inches (1394 mm) Wheelbase: 104.4 inches (2652 mm) Weights Curb Weight Est: 2975 lbs (1350 kg) Gross Vehicle Weight Rating Gvwr Est: 3700 lbs (1680 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars NHTSA Front Impact Passenger: 4 Stars NHTSA Side Impact Front Seat: 4 Stars NHTSA Side Impact Rear Seat: 4 Stars IIHS Frontal Offset: Good Active Features ABS: Standard (4-Wheel Anti-lock Braking System) Traction Control: Standard (Traction Control System - TCS) Passive Features Airbags Front: Standard Dual Front Supplemental Airbags Airbags Side: Optional (Side Curtain Airbags not typically available on 2003 SRT-4) Seatbelts: 3-point front and rear seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Infinity sound system with subwoofer. Display: Digital clock, basic display for audio and climate controls. Driver Assistance Cruise Control: Standard ABS And TCS: Standard as mentioned in safety section. Connectivity Auxiliary Input: Not typically standard on 2003 models; aftermarket solutions available. Comfort Convenience Air Conditioning: Standard with manual climate controls. Power Windows: Standard Power Locks: Standard 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (severe service); 5,000-7,500 miles or 12 months (normal service), consult manual. Spark Plug Replacement: Typically around 30,000-60,000 miles, depending on plug type (refer to manual for exact spec and gap). Timing Belt Replacement: N/A (This engine uses a timing chain) Fluid Specifications Engine Oil Type: API SN, SAE 5W-30 Synthetic (Consult manual for exact Chrysler MS-6395 specification or equivalent) Engine Oil Capacity: Approx. 4.5 quarts (4.2 Liters) with filter change Coolant Type: Mopar OAT (Orange) Antifreeze/Coolant or equivalent (Ethylene Glycol based) Brake Fluid Type: DOT 3 or DOT 4 (Refer to manual for specific recommendation) Known Issues Clutch Wear: Clutches can wear prematurely under aggressive driving or due to specific manufacturing batches. Turbocharger Reliability: Can be sensitive to oil contamination or overheating; proper maintenance is crucial. Oxygen Sensors: Oxygen sensors (especially pre-catalytic converter) can fail, affecting fuel economy and emissions. Vacuum...
Comprehensive: From basic fluid checks and filter changes to complete engine and transmission teardowns and rebuilds, including electrical system diagnostics and bodywork repairs.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, text-searchable
Printability:
Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
ERB
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled
Premium Unleaded Gasoline (91 Octane or higher recommended)
Turbocharger
Turbocharger Model:
Garrett T3/T4E (likely configuration)
Boost Pressure:
15 psi (approximate)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Gear Ratios Estimated:
1st: 3.00, 2nd: 1.87, 3rd: 1.33, 4th: 0.97, 5th: 0.75, Reverse: 3.33, Final Drive: 4.05 (Typical for SRT-4)
Clutch Type:
Hydraulically Actuated Single Dry Plate Clutch
Optional
Type:
N/A (SRT-4 exclusively manual)
Features
Fluid Type:
API GL-4, SAE 75W-90 Synthetic Gear Lubricant (Refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
171.5 inches (4356 mm)
Width:
67.7 inches (1720 mm)
Height:
54.9 inches (1394 mm)
Wheelbase:
104.4 inches (2652 mm)
Weights
Curb Weight Est:
2975 lbs (1350 kg)
Gross Vehicle Weight Rating Gvwr Est:
3700 lbs (1680 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars
NHTSA Front Impact Passenger:
4 Stars
NHTSA Side Impact Front Seat:
4 Stars
NHTSA Side Impact Rear Seat:
4 Stars
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard (4-Wheel Anti-lock Braking System)
Traction Control:
Standard (Traction Control System - TCS)
Passive Features
Airbags Front:
Standard Dual Front Supplemental Airbags
Airbags Side:
Optional (Side Curtain Airbags not typically available on 2003 SRT-4)
Seatbelts:
3-point front and rear seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Infinity sound system with subwoofer.
Display:
Digital clock, basic display for audio and climate controls.
Driver Assistance
Cruise Control:
Standard
ABS And TCS:
Standard as mentioned in safety section.
Connectivity
Auxiliary Input:
Not typically standard on 2003 models; aftermarket solutions available.
Comfort Convenience
Air Conditioning:
Standard with manual climate controls.
Power Windows:
Standard
Power Locks:
Standard
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months (severe service); 5,000-7,500 miles or 12 months (normal service), consult manual.
Spark Plug Replacement:
Typically around 30,000-60,000 miles, depending on plug type (refer to manual for exact spec and gap).
Timing Belt Replacement:
N/A (This engine uses a timing chain)
Fluid Specifications
Engine Oil Type:
API SN, SAE 5W-30 Synthetic (Consult manual for exact Chrysler MS-6395 specification or equivalent)
Engine Oil Capacity:
Approx. 4.5 quarts (4.2 Liters) with filter change
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant or equivalent (Ethylene Glycol based)
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to manual for specific recommendation)
Known Issues
Clutch Wear:
Clutches can wear prematurely under aggressive driving or due to specific manufacturing batches.
Turbocharger Reliability:
Can be sensitive to oil contamination or overheating; proper maintenance is crucial.
Oxygen Sensors:
Oxygen sensors (especially pre-catalytic converter) can fail, affecting fuel economy and emissions.
Vacuum Leaks:
Vacuum hoses and connections can degrade over time, leading to idle issues and performance problems.
Alternator Failure:
Alternators are known to fail at higher mileage.
📚 Vehicle History
Brand Heritage
Dodge Performance Division:
SRT (Street & Racing Technology) division established to create enthusiast-focused vehicles.
Model Evolution
Neon Generation 2:
The SRT-4 was based on the second-generation Dodge Neon (PG/PL platform), introduced for the 2000 model year.
Srt 4 Introduction:
The SRT-4 variant was introduced for the 2003 model year, significantly upgrading the standard Neon with a powerful turbocharged engine and performance-tuned suspension and braking.
Production
Production Location:
Belvidere, Illinois, USA
Production Years:
2003-2005
🏆 Awards & Recognition
Recognitions
Road And Track Car Of The Year Contender:
Often cited as a strong performer in its class, competing with more established imports.
Popular Hot Hatch Status:
Gained significant popularity among tuning enthusiasts and the import performance scene.