Harley FXD Dyna Super Glide 2003 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXD Dyna Super Glide Year: 2003 Codes Chassis Code: FXD 👋 Introduction Market Position Target Audience: DIY enthusiasts, home mechanics, professional motorcycle technicians. Competitive Analysis Advantage: Cost-effective alternative to expensive paper manuals or dealership service. Key Features Convenience: Instant download, searchable content, accessible on multiple devices. Completeness: Official factory service manual content, covering all styles and configurations. User Friendliness: Written for both experienced mechanics and do-it-yourselfers, with step-by-step instructions and clear language. 📋 Manual Details Coverage Areas Topic: Service Repair Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Manual Content Source: Official Full Factory Service Repair Manual Language Language: English Format Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, troubleshooting, diagnostics, internal components, performance tuning. Fuel System: Carburetor systems (if applicable for the model year), fuel injection systems, fuel pump, fuel lines, fuel filter, emissions control. Lubrication System: Oil pump, oil filter, oil passages, lubrication system troubleshooting, oil capacity, fluid specifications. Clutch: Clutch operation, adjustments, clutch plate replacement, clutch cable service, hydraulic clutch systems (if applicable). Transmission: Gearbox operation, disassembly, assembly, troubleshooting, shifting mechanisms, transmission fluid specifications. Drive System: Primary drive, final drive (belt or chain drive specifics), sprocket maintenance, belt tension adjustment, chain lubrication and adjustment. Chassis: Frame inspection, maintenance, repair procedures, subframe components. Suspension: Front forks, rear shocks, fork oil specifications, seal replacement, shock absorber maintenance and adjustment. Brakes: Brake system operation, front and rear brake calipers, master cylinders, brake fluid specifications, bleeding procedures, pad and rotor replacement. Steering: Handlebar components, steering head bearings, steering system diagnostics and maintenance. Wheels Tires: Wheel bearing maintenance, tire selection, tire pressure specifications, wheel balancing. Electrical System: Battery, charging system (stator, regulator/rectifier), ignition system, lighting, starting system, fuses, relays, wiring harness. Wiring Diagram: Detailed electrical wiring diagrams for all circuits. Engine Removal Installation: Comprehensive guides for removing and reinstalling the engine from the chassis. Procedures Included Maintenance: Regular scheduled maintenance, fluid changes, filter replacements, lubrication. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major components and systems, including complete disassembly and reassembly. Technical Specifications: Torque specifications, clearances, tolerances, electrical component values. Carburetor Rebuild: Detailed steps for disassembling, cleaning, and rebuilding the carburetor (if applicable). Efi Diagnostics: Troubleshooting and diagnostic procedures for the Electronic Fuel Injection system. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics. Diagnostic Tools: While not explicitly listing diagnostic tools, the manual provides the information necessary for their effective use and interpretation of diagnostic codes. 📊 Manual Specifications File Format Compatibility: All Windows versions, Mac OS, Linux. Accessible via web browser on any device. Print Quality Printability: Fully printable, allowing users to print specific pages or the entire manual. Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled V-Twin Evolution engine (likely 1450cc / 88 cubic inch for this model year). Engine Displacement: 1450cc (88 cubic inches) Performance Horsepower Estimated: Approximately 60-70 HP (varies by specific tuning and configuration). Torque Estimated: Approximately 75-85 ft-lbs (varies by specific tuning and configuration). Fuel System Fuel Delivery: Likely fuel injected (EFI) for 2003 models, but carburetor models might exist depending on specific market variants. Manual covers both. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh, sequential manual transmission. Features Drive Type: Belt final drive. Optional Other Transmission Options: No significant optional transmissions are noted for this model year, but customization is common. 📐 Dimensions Exterior Wheelbase Inches: Approx. 62.2 inches (subject to variation). Weights Dry Weight Lbs: Approx. 635 lbs (subject to variation). 🛡️ Safety Features Active Features Braking System: Dual disc front brakes, single disc rear brake with hydraulic actuation. Passive Features Frame Construction: Steel cradle frame designed for stability and handling. 💡 Technology Features Infotainment Audio System: Base models often did not feature audio systems. Optional fairings or aftermarket installations were common. Manual would cover related wiring if factory-equipped. Driver Assistance ABS: Anti-lock Braking System (ABS) was typically an optional feature, not standard on all 2003 Dyna models. Manual would detail its components if present. 🔧 Maintenance Service Intervals Oil Change Miles: Typically every 5,000 miles or annually, whichever comes first (refer to manual for exact specification). Primary Chain Tension Check Miles: Check at 1,000 miles and then every 10,000 miles (refer to manual for exact specification). Fluid Specifications Engine Oil: Harley-Davidson Genuine V-Twin Oil (e.g., 20W-50 Synthetic or conventional) or equivalent API SG rated oil with the correct viscosity. Transmission Oil: Harley-Davidson Genuine Formula Plus or equivalent SAE 85W-140 gear oil. Primary Chain Case Oil: Harley-Davidson Genuine Primary Chaincase Lubricant or equivalent Primary Lube. Brake Fluid: DOT 4 brake fluid (for hydraulic systems). Known Issues Primary Chain Tensioner: Early style...
Detailed steps for disassembling, cleaning, and rebuilding the carburetor (if applicable).
Efi Diagnostics:
Troubleshooting and diagnostic procedures for the Electronic Fuel Injection system.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
Diagnostic Tools:
While not explicitly listing diagnostic tools, the manual provides the information necessary for their effective use and interpretation of diagnostic codes.
📊 Manual Specifications
File Format
Compatibility:
All Windows versions, Mac OS, Linux. Accessible via web browser on any device.
Print Quality
Printability:
Fully printable, allowing users to print specific pages or the entire manual.
Binding Type
Binding:
Digital (PDF) - No physical binding.
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled V-Twin Evolution engine (likely 1450cc / 88 cubic inch for this model year).
Engine Displacement:
1450cc (88 cubic inches)
Performance
Horsepower Estimated:
Approximately 60-70 HP (varies by specific tuning and configuration).
Torque Estimated:
Approximately 75-85 ft-lbs (varies by specific tuning and configuration).
Fuel System
Fuel Delivery:
Likely fuel injected (EFI) for 2003 models, but carburetor models might exist depending on specific market variants. Manual covers both.
No significant optional transmissions are noted for this model year, but customization is common.
📐 Dimensions
Exterior
Wheelbase Inches:
Approx. 62.2 inches (subject to variation).
Weights
Dry Weight Lbs:
Approx. 635 lbs (subject to variation).
🛡️ Safety Features
Active Features
Braking System:
Dual disc front brakes, single disc rear brake with hydraulic actuation.
Passive Features
Frame Construction:
Steel cradle frame designed for stability and handling.
💡 Technology Features
Infotainment
Audio System:
Base models often did not feature audio systems. Optional fairings or aftermarket installations were common. Manual would cover related wiring if factory-equipped.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was typically an optional feature, not standard on all 2003 Dyna models. Manual would detail its components if present.
🔧 Maintenance
Service Intervals
Oil Change Miles:
Typically every 5,000 miles or annually, whichever comes first (refer to manual for exact specification).
Primary Chain Tension Check Miles:
Check at 1,000 miles and then every 10,000 miles (refer to manual for exact specification).
Fluid Specifications
Engine Oil:
Harley-Davidson Genuine V-Twin Oil (e.g., 20W-50 Synthetic or conventional) or equivalent API SG rated oil with the correct viscosity.
Transmission Oil:
Harley-Davidson Genuine Formula Plus or equivalent SAE 85W-140 gear oil.
Primary Chain Case Oil:
Harley-Davidson Genuine Primary Chaincase Lubricant or equivalent Primary Lube.
Brake Fluid:
DOT 4 brake fluid (for hydraulic systems).
Known Issues
Primary Chain Tensioner:
Early style hydraulic tensioner can wear out, leading to noise and potential damage. Upgrade kits are available. Manual provides inspection and replacement guidance.
Cam Chain Tensioners:
While the 2003 models generally used the improved hydraulic tensioners for cams, wear can still occur. Manual details inspection and replacement.
Crankcase Bearings:
Potential for crankcase bearing wear over high mileage. Manual covers inspection and replacement procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Harley-Davidson Motor Company, a legendary American motorcycle manufacturer.
Model Evolution
Dyna Platform:
The Dyna platform, introduced in 1991, is known for its blend of classic styling and modern performance, with a focus on rider comfort and handling.
Production
Manufacturing Origin:
United States
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Harley-Davidson Dyna platform, including the Super Glide, is widely recognized for its iconic styling, strong V-twin character, and customizability, making it a popular choice for riders.