2003 Mercedes-Benz CL500 Service & Repair Manual Software
Normaalihinta
$133.00
Myyntihinta
$133.00
Normaalihinta
Yksikköhinta
/ kohti
Alennusmyynti
Loppuunmyyty
🏷️ Basic Information Identification Make: Mercedes-Benz Model: CL500 Year: 2003 Generation Chassis Code: C215 Codes Engine Code: M113.960 👋 Introduction Market Position Segment: Luxury Grand Tourer (GT) Target Audience: Owners seeking in-depth knowledge for DIY maintenance and repair of a high-end Mercedes-Benz coupe Competitive Analysis Competitors: BMW 6 Series, Bentley Continental GT, Aston Martin DB9 Key Features Vehicle Highlights: V8 engine, sophisticated suspension (ABC), luxurious interior, advanced technology for its era Manual Advantage: Official licensing ensures accuracy and completeness, providing factory-level repair information 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for the 2003 Mercedes-Benz CL500 Page Count Estimated Page Count: Estimated 2000+ pages (software based) Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Digital Software (likely PDF or proprietary executable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system, intake manifold, exhaust manifold Engine Management: Fuel system (EFI), ignition system, emission control systems (OBD-II diagnostics), electronic control unit (ECU) functions and diagnostics Transmission: 5-speed automatic transmission (722.6 series) - removal, installation, overhaul, diagnostics, fluid specifications, torque converter Drivetrain: Driveshafts, differential, axles, propeller shaft Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, stabilizer bars, Active Body Control (ABC) system troubleshooting and components Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), SBC (Sensotronic Brake Control) system, brake discs, pads, calipers, lines, master cylinder, parking brake Steering: Power steering system, steering gear, steering column, power steering fluid Electrical System: Battery, alternator, starter motor, wiring diagrams for all circuits, fuses, relays, lighting systems (headlights, taillights, interior lighting) Body And Interior: Body panels, doors, hood, trunk, bumpers, glass, interior trim, seats, dashboard, headliner, climate control system (HVAC), power windows, mirrors, sunroof Comfort Systems: Central locking system, keyless entry, remote control operation, seat adjustment mechanisms, heated/ventilated seats Safety Systems: Airbag system (SRS), seatbelt pre-tensioners, diagnostics and troubleshooting Infotainment: COMAND (Cockpit Management and Navigation) system troubleshooting, radio, CD changer, navigation system, speaker system Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, brake inspection, tire rotation Repair: Component removal and installation, engine rebuilding, transmission repair, suspension component replacement, brake system overhaul, electrical component diagnosis and repair Diagnostics: Troubleshooting charts, symptom-based diagnostics, fault code interpretation (OBD-II and proprietary Mercedes-Benz codes), diagnostic tool usage (e.g., STAR DIAGNOSIS related information) Calibration: SBC system bleeding procedures, ABC system calibration, steering angle sensor calibration Wiring Diagrams: Detailed electrical schematics for all vehicle systems Technical Depth Depth: Extensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including complex electronic system diagnostics and repair 📊 Manual Specifications File Format File Type: Software (Likely executable or PDF) Print Quality Quality: High-resolution, printable pages (if PDF based) Binding Type Binding: N/A (Software) Paper Type Paper: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Type: V8, naturally aspirated Displacement: 4.966 Liters (303 cu. in.) Bore X Stroke: 97.0 mm x 84.0 mm Compression Ratio: 10.0:1 Valvetrain: SOHC, 3 valves per cylinder (M113 engine family evolution) Performance Horsepower: 302 hp @ 6000 rpm (SAE Net) Torque: 339 lb-ft @ 3100 rpm (SAE Net) Fuel System Injection Type: Electronic Fuel Injection (EFI) - Bosch Motronic ME 2.8 Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Fluid Specifications Engine Oil Type: Mobil 1 0W-40 (MB-Approval 229.5) or equivalent Coolant Type: Mercedes-Benz/Daimler AG approved coolant (e.g., MB 325.0 or 326.0) Engine Oil Capacity: Approx. 8.0 Liters (8.5 US quarts) with filter change 🔧 Transmission Standard Transmission Type: 5-Speed Automatic with TouchShift Transmission Model: Mercedes-Benz 722.6 series (W5A 580) Features Shift Modes: Comfort (C) and Sport (S) modes Transmission Fluid Type: Mercedes-Benz Fluid 236.14 (MB 236.14) - e.g., Pentosin ATF 134 Fluid Capacity Capacity Approx: 8.5 Liters (8.9 US quarts) for a complete fluid change (pan drop and converter) 📐 Dimensions Exterior Length: 197.4 inches (5014 mm) Width: 73.3 inches (1862 mm) Height: 56.0 inches (1422 mm) Wheelbase: 113.9 inches (2893 mm) Weights Curb Weight: Approx. 4370 lbs (1982 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5401 lbs (2450 kg) Cargo Trunk Volume: 16.4 cu ft (464 Liters) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4 Stars (Driver), 4 Stars (Passenger) - Based on available data for the generation IIHS Front Crash Test: Good (Based on available data for the generation) Active Features ABS: Standard Anti-lock Braking System Esp: Standard Electronic Stability Program (ESP) Traction Control: Standard Traction Control System (TCS) Sbc: Sensotronic Brake Control (Brake-by-wire system) - a key feature for this model, requiring specific service procedures Abc: Active Body Control (Hydraulic suspension system) - standard on CL500, offering adaptive damping and ride height adjustment Passive Features Airbags: Front airbags, side airbags, curtain airbags (optional/standard depending on market) Seatbelts: Front and rear seatbelts with pre-tensioners and force limiters 💡 Technology...
Front and rear suspension systems, shock absorbers, springs, control arms, stabilizer bars, Active Body Control (ABC) system troubleshooting and components
Power steering system, steering gear, steering column, power steering fluid
Electrical System:
Battery, alternator, starter motor, wiring diagrams for all circuits, fuses, relays, lighting systems (headlights, taillights, interior lighting)
Body And Interior:
Body panels, doors, hood, trunk, bumpers, glass, interior trim, seats, dashboard, headliner, climate control system (HVAC), power windows, mirrors, sunroof
Comfort Systems:
Central locking system, keyless entry, remote control operation, seat adjustment mechanisms, heated/ventilated seats
Safety Systems:
Airbag system (SRS), seatbelt pre-tensioners, diagnostics and troubleshooting
Infotainment:
COMAND (Cockpit Management and Navigation) system troubleshooting, radio, CD changer, navigation system, speaker system
Component removal and installation, engine rebuilding, transmission repair, suspension component replacement, brake system overhaul, electrical component diagnosis and repair
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, fault code interpretation (OBD-II and proprietary Mercedes-Benz codes), diagnostic tool usage (e.g., STAR DIAGNOSIS related information)
Calibration:
SBC system bleeding procedures, ABC system calibration, steering angle sensor calibration
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
Technical Depth
Depth:
Extensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including complex electronic system diagnostics and repair
📊 Manual Specifications
File Format
File Type:
Software (Likely executable or PDF)
Print Quality
Quality:
High-resolution, printable pages (if PDF based)
Binding Type
Binding:
N/A (Software)
Paper Type
Paper:
N/A (Software)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, naturally aspirated
Displacement:
4.966 Liters (303 cu. in.)
Bore X Stroke:
97.0 mm x 84.0 mm
Compression Ratio:
10.0:1
Valvetrain:
SOHC, 3 valves per cylinder (M113 engine family evolution)
Performance
Horsepower:
302 hp @ 6000 rpm (SAE Net)
Torque:
339 lb-ft @ 3100 rpm (SAE Net)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) - Bosch Motronic ME 2.8
8.5 Liters (8.9 US quarts) for a complete fluid change (pan drop and converter)
📐 Dimensions
Exterior
Length:
197.4 inches (5014 mm)
Width:
73.3 inches (1862 mm)
Height:
56.0 inches (1422 mm)
Wheelbase:
113.9 inches (2893 mm)
Weights
Curb Weight:
Approx. 4370 lbs (1982 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5401 lbs (2450 kg)
Cargo
Trunk Volume:
16.4 cu ft (464 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4 Stars (Driver), 4 Stars (Passenger) - Based on available data for the generation
IIHS Front Crash Test:
Good (Based on available data for the generation)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Program (ESP)
Traction Control:
Standard Traction Control System (TCS)
Sbc:
Sensotronic Brake Control (Brake-by-wire system) - a key feature for this model, requiring specific service procedures
Abc:
Active Body Control (Hydraulic suspension system) - standard on CL500, offering adaptive damping and ride height adjustment
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (optional/standard depending on market)
Seatbelts:
Front and rear seatbelts with pre-tensioners and force limiters
💡 Technology Features
Infotainment
Head Unit:
COMAND 2.5 (Cockpit Management and Navigation) with integrated radio, CD player, and optional CD changer.
Navigation:
CD-ROM based GPS navigation system.
Audio System:
Bose premium sound system with multiple speakers.
Driver Assistance
Cruise Control:
Standard cruise control with DISTRONIC (adaptive cruise control) as an optional feature.
Connectivity
Phone Integration:
Optional hands-free communication system with integrated phone module (requires compatible mobile phone technology of the era).
Other Tech Features
Keyless Go:
Optional keyless entry and start system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable (based on 'service indicator' or approximately every 10,000-15,000 miles / 1 year)
Transmission Fluid Interval:
Typically every 30,000-60,000 miles or as indicated by the service indicator (MB recommends for 'severe' service)
Brake Fluid Interval:
Every 2 years (DOT 4)
Coolant Flush Interval:
Every 3-5 years or as specified by Mercedes-Benz
Fluid Specifications
Power Steering Fluid:
Mercedes-Benz Power Steering Fluid (e.g., Pentosin CHF 11S or equivalent MB-approved fluid)
Brake Fluid:
DOT 4 Plus (MB 331.0)
Known Issues
Abc System Leaks:
Common issue involves leaks from ABC hydraulic lines, accumulators, or pump. Requires specialized knowledge and fluid.
Sbc System Faults:
The SBC system has a service life (measured in brake applications) and can require replacement. Diagnostics are critical for this system.
Ignition Coils And Spark Plugs:
M113 engines can experience aging ignition coils leading to misfires. Spark plug replacement is a routine maintenance item.
Cooling System Hoses:
Older rubber hoses can degrade and leak, particularly the expansion tank hose.
Air Matic Suspension Components:
While the CL500 has ABC, other Mercedes models of this era with AirMatic can have issues with air springs and compressors. This manual focuses on ABC.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Mercedes-Benz has a long-standing reputation for luxury, engineering, and safety, dating back to the invention of the automobile.
Model Evolution
C215 Introduction:
The C215 CL-Class replaced the C140 S-Class Coupe. It was introduced in 1999 and facelifted in 2002 for the 2003 model year.
C215 Features:
The C215 generation was known for its groundbreaking Active Body Control (ABC) suspension and the introduction of the Sensotronic Brake Control (SBC) on later models.
Production
Production Years:
1999-2006
Manufacturing Location:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Overall Reputation:
The C215 CL-Class was generally well-received for its technology, comfort, and performance, though its high maintenance costs and complexity were often noted.
Ratings
Consumer Reports Rating:
Ratings for this era of Mercedes-Benz often highlighted reliability concerns in specific areas (e.g., electronics, ABC system) while praising comfort and performance.