🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Triton Year: 2003 Generation Generation: Fourth Generation (KB4T/KB7T) 👋 Introduction Market Position Market Position: The Mitsubishi L200 Triton is a highly capable and robust light commercial vehicle, widely recognized for its durability and off-road prowess. It competes in the highly competitive mid-size pickup truck segment, appealing to both commercial users and lifestyle buyers. Competitive Analysis Competitive Analysis: Key competitors for the 2003 L200 Triton include models like the Toyota Hilux, Ford Ranger, Nissan Navara, and Isuzu D-Max. The Triton often distinguishes itself with its strong engine options and refined interior for its class. Key Features Key Features: Robust chassis, selectable 4WD system (Super Select II), comfortable cabin for its class, powerful diesel engine options, high payload capacity, excellent towing capabilities. Target Audience Target Audience: Primarily professional technicians, but also suitable for experienced DIY mechanics and vehicle owners with basic mechanical and electrical knowledge. Manual Purpose Manual Purpose: To guide users through maintaining and repairing their Mitsubishi L200 Triton 2003, covering fundamental to complex procedures. 📋 Manual Details Coverage Areas Coverage Areas: Engine, Drivetrain, Chassis, Electrical System, Bodywork, Maintenance, Diagnostics, Repair Procedures Page Count Page Count: Undetermined (Digital PDF - Content Comprehensive) Manual Type Manual Type: Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF Delivery Delivery: Instant Download 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical (4D56, 4G64), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission (W5MG1), Automatic Transmission (V5A51), Transfer Case, Drive Axles, Suspension (Front/Rear), Steering System, Brake System (Front/Rear), ABS, Power Steering, Chassis Electrical, Lighting, Instrumentation, HVAC, Body & Interior, Body Electrical, SRS Airbags, Security System Procedures Included Procedures Included: Step-by-step repair and maintenance procedures, disassembly and assembly instructions, diagnostic troubleshooting charts, specifications and data, torque values, wiring diagrams, fluid types and capacities, component testing, routine maintenance schedules, component replacement Technical Depth Technical Depth: Comprehensive - from basic maintenance and fluid changes to advanced engine overhaul, transmission repair, electrical system diagnostics, and chassis component replacement. Suitable for professional technicians and advanced DIY enthusiasts. Components Covered Components Covered: All major mechanical, electrical, and body components of the Mitsubishi L200 Triton 2003, including engine blocks, cylinder heads, crankshafts, pistons, connecting rods, camshafts, valves, fuel injectors, turbochargers, intercoolers, radiators, water pumps, oil pumps, transmissions, differentials, driveshafts, CV joints, suspension arms, shock absorbers, steering racks, brake calipers, master cylinders, body panels, doors, interior trim, seats, airbags, and ECUs. Diagnostic Tools Diagnostic Tools: The manual likely details procedures for using standard automotive diagnostic tools, including multimeters, test lights, pressure gauges, and potentially basic OBD-II scan tools for engine diagnostics (if equipped). Illustrations Illustrations: Includes illustrations, diagrams, and pictures to aid in understanding repair procedures. Troubleshooting Troubleshooting: Extensive troubleshooting guides and flowcharts for common electrical and mechanical issues. Bodywork Repair Bodywork Repair: Includes procedures for body panel alignment, dent repair, and rust prevention/repair. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: Full Printable Binding Type Binding Type: Digital Download (N/A for print binding) Paper Type Paper Type: N/A (Digital PDF) Searchability Searchability: PDF format allows for text searching of keywords, facilitating quick access to specific information. Zoom Functionality Zoom Functionality: YES Requirements Requirements: Adobe PDF Reader & WinZip (for unzipping if delivered as a compressed file, though description implies direct PDF download) Compatibility Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Primary Engine: 2.5L 4D56 Turbocharged Diesel (Common in many markets for this year) Performance Performance: Approx. 114 HP @ 4000 RPM, 245 Nm Torque @ 2000 RPM (Note: Specific figures may vary by market and engine variant) Fuel System Fuel System: Direct Injection with Turbocharger and Intercooler Engine Variants Engine Variants: Also available with 2.4L 4G64 SOHC Petrol engine in some markets. Engine Codes Engine Codes: 4D56 (Diesel), 4G64 (Petrol) Bore Stroke Bore Stroke: 4D56: 91.1 mm x 95.0 mm (approximate) Compression Ratio Compression Ratio: 4D56: 21.0:1 (approximate) 🔧 Transmission Standard Standard: 5-Speed Manual Transmission (W5MG1) Optional Optional: 4-Speed Automatic Transmission (V5A51) Features Features: Super Select II 4WD system with lockable center differential and low-range gearing. Transfer Case Transfer Case: Integrated into the transmission housing or separate unit depending on specific configuration. Features 4WD engagement and low range. 📐 Dimensions Exterior Exterior Dimensions: Approximately 4,715 mm (L) x 1,775 mm (W) x 1,760 mm (H) (Note: Varies slightly by body style - Single Cab, Club Cab, Double Cab) Cargo Cargo Bed Dimensions: Varies by cab configuration, typically around 1800 mm length for Double Cab. Weights Curb Weight: Approximately 1,700 - 1,900 kg depending on configuration. Wheelbase Wheelbase: Approximately 3,000 mm (Double Cab) 🛡️ Safety Features Ratings Safety Ratings: Not widely crash-tested by major independent agencies for this specific year and model in all markets. Focus on passive safety features. Active Features Active Features: ABS (Anti-lock...
The Mitsubishi L200 Triton is a highly capable and robust light commercial vehicle, widely recognized for its durability and off-road prowess. It competes in the highly competitive mid-size pickup truck segment, appealing to both commercial users and lifestyle buyers.
Competitive Analysis
Competitive Analysis:
Key competitors for the 2003 L200 Triton include models like the Toyota Hilux, Ford Ranger, Nissan Navara, and Isuzu D-Max. The Triton often distinguishes itself with its strong engine options and refined interior for its class.
Key Features
Key Features:
Robust chassis, selectable 4WD system (Super Select II), comfortable cabin for its class, powerful diesel engine options, high payload capacity, excellent towing capabilities.
Target Audience
Target Audience:
Primarily professional technicians, but also suitable for experienced DIY mechanics and vehicle owners with basic mechanical and electrical knowledge.
Manual Purpose
Manual Purpose:
To guide users through maintaining and repairing their Mitsubishi L200 Triton 2003, covering fundamental to complex procedures.
Undetermined (Digital PDF - Content Comprehensive)
Manual Type
Manual Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Delivery
Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical (4D56, 4G64), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Manual Transmission (W5MG1), Automatic Transmission (V5A51), Transfer Case, Drive Axles, Suspension (Front/Rear), Steering System, Brake System (Front/Rear), ABS, Power Steering, Chassis Electrical, Lighting, Instrumentation, HVAC, Body & Interior, Body Electrical, SRS Airbags, Security System
Procedures Included
Procedures Included:
Step-by-step repair and maintenance procedures, disassembly and assembly instructions, diagnostic troubleshooting charts, specifications and data, torque values, wiring diagrams, fluid types and capacities, component testing, routine maintenance schedules, component replacement
Technical Depth
Technical Depth:
Comprehensive - from basic maintenance and fluid changes to advanced engine overhaul, transmission repair, electrical system diagnostics, and chassis component replacement. Suitable for professional technicians and advanced DIY enthusiasts.
Components Covered
Components Covered:
All major mechanical, electrical, and body components of the Mitsubishi L200 Triton 2003, including engine blocks, cylinder heads, crankshafts, pistons, connecting rods, camshafts, valves, fuel injectors, turbochargers, intercoolers, radiators, water pumps, oil pumps, transmissions, differentials, driveshafts, CV joints, suspension arms, shock absorbers, steering racks, brake calipers, master cylinders, body panels, doors, interior trim, seats, airbags, and ECUs.
Diagnostic Tools
Diagnostic Tools:
The manual likely details procedures for using standard automotive diagnostic tools, including multimeters, test lights, pressure gauges, and potentially basic OBD-II scan tools for engine diagnostics (if equipped).
Illustrations
Illustrations:
Includes illustrations, diagrams, and pictures to aid in understanding repair procedures.
Troubleshooting
Troubleshooting:
Extensive troubleshooting guides and flowcharts for common electrical and mechanical issues.
Bodywork Repair
Bodywork Repair:
Includes procedures for body panel alignment, dent repair, and rust prevention/repair.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
Full Printable
Binding Type
Binding Type:
Digital Download (N/A for print binding)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchability:
PDF format allows for text searching of keywords, facilitating quick access to specific information.
Zoom Functionality
Zoom Functionality:
YES
Requirements
Requirements:
Adobe PDF Reader & WinZip (for unzipping if delivered as a compressed file, though description implies direct PDF download)
Compatibility
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.5L 4D56 Turbocharged Diesel (Common in many markets for this year)
Performance
Performance:
Approx. 114 HP @ 4000 RPM, 245 Nm Torque @ 2000 RPM (Note: Specific figures may vary by market and engine variant)
Fuel System
Fuel System:
Direct Injection with Turbocharger and Intercooler
Engine Variants
Engine Variants:
Also available with 2.4L 4G64 SOHC Petrol engine in some markets.
Engine Codes
Engine Codes:
4D56 (Diesel), 4G64 (Petrol)
Bore Stroke
Bore Stroke:
4D56: 91.1 mm x 95.0 mm (approximate)
Compression Ratio
Compression Ratio:
4D56: 21.0:1 (approximate)
🔧 Transmission
Standard
Standard:
5-Speed Manual Transmission (W5MG1)
Optional
Optional:
4-Speed Automatic Transmission (V5A51)
Features
Features:
Super Select II 4WD system with lockable center differential and low-range gearing.
Transfer Case
Transfer Case:
Integrated into the transmission housing or separate unit depending on specific configuration. Features 4WD engagement and low range.
📐 Dimensions
Exterior
Exterior Dimensions:
Approximately 4,715 mm (L) x 1,775 mm (W) x 1,760 mm (H) (Note: Varies slightly by body style - Single Cab, Club Cab, Double Cab)
Cargo
Cargo Bed Dimensions:
Varies by cab configuration, typically around 1800 mm length for Double Cab.
Weights
Curb Weight:
Approximately 1,700 - 1,900 kg depending on configuration.
Wheelbase
Wheelbase:
Approximately 3,000 mm (Double Cab)
🛡️ Safety Features
Ratings
Safety Ratings:
Not widely crash-tested by major independent agencies for this specific year and model in all markets. Focus on passive safety features.
Active Features
Active Features:
ABS (Anti-lock Braking System) may be optional or standard depending on trim level and market.
Passive Features
Passive Features:
Front airbags for driver and passenger, three-point seatbelts, reinforced cabin structure.
Basic AM/FM radio with CD player, optional single-disc CD changer. Likely analogue climate controls.
Driver Assistance
Driver Assistance:
Limited driver assistance features typical for its era. Focus on the 4WD system for off-road capability.
Connectivity
Connectivity:
Basic power windows and locks on higher trims. No integrated Bluetooth or advanced connectivity options.
🔧 Maintenance
Service Intervals
Service Intervals:
Engine oil and filter: Every 5,000 - 10,000 km (or 6 months), Air filter: Every 20,000 - 40,000 km, Fuel filter: Every 20,000 - 40,000 km, Transmission fluid: Every 40,000 - 80,000 km (manual and auto), Coolant: Every 40,000 - 80,000 km (or 2 years). Exact intervals depend on driving conditions and manufacturer recommendations.
Fluid Specifications
Engine Oil Specification:
API CF-4 or CG-4, SAE 15W-40 or 10W-30 Diesel Engine Oil (check manual for specific viscosity and API rating). Manual transmission fluid: GL-4, SAE 75W-90. Automatic transmission fluid: ATF SP-III.
Known Issues
Known Issues:
Potential for turbocharger issues if maintenance is neglected, common wear on suspension components due to heavy use, potential for rust on bodywork in corrosive environments, clutch wear on manual transmissions with heavy load usage.
Tire Size
Tire Size:
Common sizes include 235/75R15, 245/70R16, 265/70R16 (varies by trim and market).
Wheel Bolt Pattern
Wheel Bolt Pattern:
6x139.7 mm
Brake Fluid Spec
Brake Fluid Spec:
DOT 3 or DOT 4
Coolant Spec
Coolant Spec:
Ethylene Glycol based, Asian Red or Pink type (check manual for specific type).
Air Conditioning Refrigerant
Air Conditioning Refrigerant:
R-134a
Battery Spec
Battery Spec:
Typically 12V, 60-75 Ah (depending on market and engine).
Spark Plug Spec
Spark Plug Spec:
For 4G64 Petrol: NGK BPR5ES or equivalent (check manual for exact type and gap).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long-standing reputation for producing rugged and reliable vehicles, particularly in the SUV and pickup truck segments, with models like the Pajero and L200 tracing their lineage back decades.
Model Evolution
Model Evolution:
The 2003 model represents the fourth generation of the L200/Triton, introduced in 2005 globally. This generation saw significant updates in styling, comfort, and mechanical components, building upon the success of its predecessors.
Production
Production Locations:
Primarily manufactured in Thailand by Mitsubishi Motors (Thailand) Co., Ltd.
Model Designation
Model Designation:
Known as L200 in many markets and Triton in others, especially in Southeast Asia and Australia.