🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Sport Year: 2003 Generation Generation Code: K90 (Second Generation) 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics. Competitive Analysis Value Proposition: Inexpensive alternative to expensive dealership or independent mechanic repairs. Key Features Instruction Style: Step-by-step instructions with detailed visual aids. Ease Of Use: Easy-to-read text, numbered instructions, bold figure numbers. Accessibility: Digital format allows for easy transfer and printing of necessary sections. 📋 Manual Details Coverage Areas General Information: Included Engine Mechanical: Included Transmission Transaxle: Included Driveline: Included Suspension: Included Steering: Included Brakes: Included Body Interior Exterior: Included Electrical System: Included Fuel System: Included Exhaust System: Included HVAC System: Included Instrumentation Warning Systems: Included Cooling System: Included Starting Charging Ignition: Included Emission Controls: Included Engine Controls: Included Lighting System: Included Audio Systems: Included Troubleshooting: Included Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility: Windows PC, Mac 📖 Manual Coverage Systems Covered Engine Mechanical Details: Complete engine overhaul, cylinder head, pistons, crankshaft, timing system, lubrication, cooling system components. Transmission Features: Automatic and manual transmission repair, removal, installation, internal components, fluid specifications, torque converter. Driveline Components: Front and rear differentials, drive shafts, CV joints, transfer case operation and repair. Suspension And Steering Details: Front and rear suspension components, shock absorbers, springs, bushings, steering gear, power steering system. Brake System Coverage: Front and rear brake systems (disc/drum), ABS system, hydraulic components, brake fluid specifications. Electrical System Diagnostics: Wiring diagrams, component testing, starter, alternator, battery, ignition system, lighting, body electricals, fuses, relays. Fuel And Emission Systems: Fuel pump, injectors, fuel lines, evaporative emission control, exhaust gas recirculation (EGR), catalytic converter. Body And Chassis: Body panel repair, interior trim removal and installation, glass replacement, chassis components. HVAC And Climate Control: Air conditioning system service, heater core, blower motor, control modules. Procedures Included Repair Procedures: Detailed step-by-step repair instructions for all major systems. Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication points. Disassembly Assembly: Complete component disassembly and reassembly instructions. Troubleshooting Guides: Systematic troubleshooting for common and uncommon issues with cause-and-effect analysis. Electrical Diagnostics And Wiring: Detailed wiring diagrams, testing procedures for electrical faults, component locations. Tune Up Procedures: Spark plug replacement, ignition timing adjustment, basic engine tuning. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Illustrations: Hundreds of high-quality diagrams, exploded views, and photographs. Data Accuracy: Factory specifications, torque values, clearances, and tolerances. 📊 Manual Specifications File Format Quality: High-resolution PDF, printable pages. Searchability: Likely searchable text within PDF (depending on original scan quality). Print Quality Printability: All pages are printable. Binding Type Binding: Digital (PDF) - No physical binding. Paper Type Paper Type: N/A (Digital Format). ⚙️ Engine Specifications Primary Engine Engine Code Options: Likely 6G72 (3.0L SOHC V6) and 6G74 (3.5L SOHC V6) depending on market and trim. Displacement 3 0L: 2972 cc Displacement 3 5L: 3497 cc Performance Horsepower 3 0L Approx: 177 hp @ 5000 rpm Torque 3 0L Approx: 208 lb-ft @ 3750 rpm Horsepower 3 5L Approx: 197 hp @ 5000 rpm Torque 3 5L Approx: 225 lb-ft @ 3750 rpm Fuel System Injection Type: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic (likely) Optional Transmission Type Optional: 5-speed Manual (available on some trims/markets) Features Drivetrain: Part-time 4WD (Super Select 4WD II system often included). 📐 Dimensions Exterior Wheelbase Inches: 106.3 Length Inches: 184.3 Width Inches: 70.0 Height Inches: 66.7 Weights Curb Weight Lbs Approx: 4000-4300 (depending on configuration) 🛡️ Safety Features Ratings NHTSA Rollover Resistance Rating: 4/5-star rating (typical for SUVs of this era) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, often with premium speaker options. Driver Assistance Cruise Control: Standard on most trims. Connectivity Aux Input: Not typically standard; aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 - 5,000 miles or 6 months (refer to manual for specific engine/oil type). Coolant Flush Interval: Every 30,000 miles or 2 years. Timing Belt Replacement: Crucial for V6 engines, typically every 60,000 - 90,000 miles (check manual for specific interval and engine). Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for exact specification). Transmission Fluid Automatic: Mitsubishi DIA Queen ATF-SP or equivalent. Coolant Type: Ethylene glycol-based coolant, 50/50 mix with distilled water. Known Issues Common Repair Items: Rear main seal leaks, valve cover gasket leaks, power steering hose leaks, starter motor failure, timing belt issues (if not replaced on schedule). Common Electrical Issues: Window regulators, power door lock actuators, occasional alternator issues. 📚 Vehicle History Brand Heritage Mitsubishi SUV Legacy: Builds on Mitsubishi's long history of rugged SUVs...