Chrysler Crossfire Complete Workshop Service Repair Manual 2004 2005 2006 2007 2008
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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Years Covered: 2004, 2005, 2006, 2007, 2008 Codes Platform: R170 (Mercedes-Benz SLK-Class) 👋 Introduction Market Position Segment: Sports Car / Grand Tourer Usp: Unique blend of American styling with Mercedes-Benz engineering and drivetrain components. Competitive Analysis Competitors: Ford Mustang, Chevrolet Camaro, Pontiac GTO, Nissan 350Z, Mazda RX-8, BMW Z4. Key Features Design Philosophy: Distinctive long hood, short deck, and aggressive styling inspired by classic American muscle cars and European sports cars. Drivetrain Basis: Leveraged Mercedes-Benz R170 SLK platform, including suspension, steering, and powertrain components. Performance Variants: High-performance SRT-6 variant with a supercharged engine and enhanced aerodynamics. 📋 Manual Details Coverage Areas Engine Coverage: 3.2L V6 (SOHC, Supercharged) Transmission Coverage: 6-speed Manual, 5-speed Automatic Trim Levels Covered: Base, Limited, SRT-6 Page Count Estimated Pages: 2000+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control module (ECM), transmission (manual and automatic), clutch, differential, drive axles. Chassis: Suspension (front and rear), steering system, brakes (hydraulic, ABS, ESP), wheels, tires, body structure. Electrical: Battery, charging system, starting system, lighting system, instrument cluster, power windows, power locks, mirrors, wipers, horn, audio system, climate control, airbags, anti-theft system, body control module (BCM), powertrain control module (PCM). Body And Trim: Interior trim, exterior trim, doors, hood, trunk, bumpers, glass, seats, convertible top (if applicable). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication, tune-ups. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics, mechanical diagnostics. Repair: Engine component replacement, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair/replacement, body panel repair. Disassembly And Assembly: Step-by-step instructions for disassembling and reassembling all major vehicle components. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages. Print Quality Printability: Designed for easy printing of individual sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M112 E32 ML (Supercharged), M112 E32 Configuration: 3.2L (3199cc) SOHC V6 Performance Horsepower Base: 215 hp @ 5700 rpm Torque Base: 229 lb-ft @ 3000-4800 rpm Horsepower Srt-6: 330 hp @ 6000 rpm Torque Srt-6: 330 lb-ft @ 3000-4200 rpm Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) with supercharger (SRT-6) Recommended Fuel: Premium Unleaded Gasoline (91 octane or higher) Engine Management ECU: Bosch Motronic ME 2.8 Emission Controls: Dual catalytic converters, oxygen sensors, EGR (on some models). 🔧 Transmission Standard Transmission Type: 6-speed Manual (Getrag G233) Optional Transmission Type: 5-speed Automatic (Mercedes-Benz 5G-TRONIC) Features Automatic Modes: Comfort (C) and Sport (S) modes. Clutch Type Clutch: Single dry plate clutch (manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-85 Automatic Transmission Fluid: MB 236.10 specification (e.g., Mobil ATF 220, Pentosin ATF 1) 📐 Dimensions Exterior Length: Approx. 169.1 inches (4300 mm) Width: Approx. 70.5 inches (1790 mm) Height: Approx. 52.5 inches (1333 mm) Wheelbase: Approx. 97.2 inches (2469 mm) Weights Curb Weight Manual: Approx. 3186 lbs (1445 kg) Curb Weight Auto: Approx. 3263 lbs (1480 kg) Curb Weight Srt-6: Approx. 3307 lbs (1500 kg) Gross Vehicle Weight Rating: Approx. 4300 lbs (1950 kg) Cargo Cargo Volume: Approx. 7.4 cubic feet (210 liters) 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for all model years, but based on Mercedes-Benz SLK platform, expected to be good. IIHS Side Impact: Not explicitly rated for all model years, but based on Mercedes-Benz SLK platform, expected to be good. Active Features Electronic Stability Program: Standard on most models (ESP). Anti-Lock Braking System: Standard (ABS). Traction Control System: Standard (ASR). Passive Features Airbags: Driver, passenger, side airbags. Rollover Protection: Integrated rollover hoops behind seats. Seatbelts: 3-point safety belts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional Boston Acoustics premium sound system. Navigation: Optional factory navigation system available on some models. Driver Assistance Cruise Control: Standard electronic cruise control. Tire Pressure Monitoring: Optional Tire Pressure Monitoring System (TPMS). Connectivity Auxiliary Input: Standard 3.5mm auxiliary audio input jack (on later models/packages). 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first. Air Filter Replacement: Every 30,000 miles. Cabin Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 100,000 miles (iridium plugs). Coolant Flush: Every 100,000 miles or 5 years. Fluid Specifications Engine Oil: SAE 0W-40 or 5W-40 Synthetic (API SM or SN) Engine Oil Capacity: Approx. 8.5 quarts (8.0 liters) Coolant: Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Blue (MS-9769 or equivalent) Brake Fluid: DOT 3 or DOT 4. Known Issues Common Problems:...
Step-by-step instructions for disassembling and reassembling all major vehicle components.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures.
Designed for easy printing of individual sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M112 E32 ML (Supercharged), M112 E32
Configuration:
3.2L (3199cc) SOHC V6
Performance
Horsepower Base:
215 hp @ 5700 rpm
Torque Base:
229 lb-ft @ 3000-4800 rpm
Horsepower Srt-6:
330 hp @ 6000 rpm
Torque Srt-6:
330 lb-ft @ 3000-4200 rpm
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI) with supercharger (SRT-6)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Engine Management
ECU:
Bosch Motronic ME 2.8
Emission Controls:
Dual catalytic converters, oxygen sensors, EGR (on some models).
🔧 Transmission
Standard
Transmission Type:
6-speed Manual (Getrag G233)
Optional
Transmission Type:
5-speed Automatic (Mercedes-Benz 5G-TRONIC)
Features
Automatic Modes:
Comfort (C) and Sport (S) modes.
Clutch Type
Clutch:
Single dry plate clutch (manual transmission)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-85
Automatic Transmission Fluid:
MB 236.10 specification (e.g., Mobil ATF 220, Pentosin ATF 1)
📐 Dimensions
Exterior
Length:
Approx. 169.1 inches (4300 mm)
Width:
Approx. 70.5 inches (1790 mm)
Height:
Approx. 52.5 inches (1333 mm)
Wheelbase:
Approx. 97.2 inches (2469 mm)
Weights
Curb Weight Manual:
Approx. 3186 lbs (1445 kg)
Curb Weight Auto:
Approx. 3263 lbs (1480 kg)
Curb Weight Srt-6:
Approx. 3307 lbs (1500 kg)
Gross Vehicle Weight Rating:
Approx. 4300 lbs (1950 kg)
Cargo
Cargo Volume:
Approx. 7.4 cubic feet (210 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated for all model years, but based on Mercedes-Benz SLK platform, expected to be good.
IIHS Side Impact:
Not explicitly rated for all model years, but based on Mercedes-Benz SLK platform, expected to be good.
Active Features
Electronic Stability Program:
Standard on most models (ESP).
Anti-Lock Braking System:
Standard (ABS).
Traction Control System:
Standard (ASR).
Passive Features
Airbags:
Driver, passenger, side airbags.
Rollover Protection:
Integrated rollover hoops behind seats.
Seatbelts:
3-point safety belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional Boston Acoustics premium sound system.
Navigation:
Optional factory navigation system available on some models.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Tire Pressure Monitoring:
Optional Tire Pressure Monitoring System (TPMS).
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input jack (on later models/packages).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 100,000 miles (iridium plugs).
Coolant Flush:
Every 100,000 miles or 5 years.
Fluid Specifications
Engine Oil:
SAE 0W-40 or 5W-40 Synthetic (API SM or SN)
Engine Oil Capacity:
Approx. 8.5 quarts (8.0 liters)
Coolant:
Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Blue (MS-9769 or equivalent)
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Oil leaks from valve covers and oil cooler seals, supercharger belt wear, HVAC blower motor issues, potential for rodent damage to wiring harnesses in less-used vehicles, early model door handle failures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler (part of DaimlerChrysler at the time of production).
Model Evolution
Conception:
Conceived as a halo vehicle to inject excitement into the Chrysler lineup, with styling cues from the 1950s Chrysler 300 letter series.
Platform Sharing:
Developed in collaboration with Mercedes-Benz, utilizing the R170 SLK platform and many of its components.
Production
Start Year:
2004
End Year:
2008
Manufacturing Location:
Graz, Austria (Magna Steyr)
Total Units Produced:
Approximately 65,000 units globally.
🏆 Awards & Recognition
Recognitions
Design Awards:
Received praise for its distinctive styling and retro-futuristic design.
Ratings
Reliability Ratings:
Varies by model year and specific components, but generally considered reliable due to Mercedes-Benz engineering. Some owners report higher than average repair costs due to specialized parts.
Certifications
Emissions Standards:
Meets U.S. EPA and CARB emissions standards for its respective model years.