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CHRYSLER CROSSFIRE 2004-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Model Years Covered: 2004, 2005, 2006, 2007, 2008 All Models Covered: True Codes Chassis Codes: ZG (Coupe), ZH (Roadster) 👋 Introduction Market Position Segment: Compact Sports Car / Roadster Unique Selling Proposition: Rear-wheel drive, Mercedes-Benz engineering collaboration, distinctive styling. Competitive Analysis Competitors: Mazda MX-5 Miata, Porsche Boxster, Toyota MR2 Spyder, BMW Z4. Key Features Design: Unique aerodynamic styling, long hood, short deck, classic sports car proportions. Platform: Shared platform with Mercedes-Benz SLK-Class (R171). Performance Variants: Base model and SRT-6 supercharged variant. 📋 Manual Details Coverage Areas General Coverage: All Repairs A-Z, Vehicle Specific Target Audience: Dealership Technicians Page Count Estimated Page Count: Extensive (Actual page count varies by specific printing, but designed to be comprehensive). Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, often provided as downloadable files) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emissions control. Transmission: Manual transmission (Getrag 2D65), Automatic transmission (Mercedes-Benz 722.6). Drivetrain: Rear-wheel drive, differential, axles, driveshaft. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, wheel alignment. Brakes: Brake system components, hydraulic system, ABS, EBD, brake pad replacement, rotor resurfacing/replacement. Steering: Power steering system, steering gear, tie rods, steering column. Electrical: Battery, charging system, starter, lighting, power windows, power locks, instrument cluster, wiring diagrams. Body And Interior: Body panels, doors, hood, trunk, bumpers, interior trim, seating systems, convertible top mechanisms (for Roadster). HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, blower motor. Safety Systems: Airbag system, seatbelt pre-tensioners, SRS components. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics. Repair: Component removal and installation, major component overhauls, specific repair procedures for all systems. Specifications: Torque specifications, clearances, fluid capacities, electrical specifications. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive, covering basic maintenance to complex diagnostic and repair procedures. Diagnostic Tools: Information relevant to using dealer-level diagnostic scan tools (e.g., StarSCAN). Rebuilds: Procedures for engine and transmission rebuilds where applicable. 📊 Manual Specifications File Format Format: PDF (typically) Searchability: Searchable text content for quick information retrieval. Print Quality Quality: High resolution for clear diagrams and text. Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Base Engine: 3.2L SOHC V6 Base Engine Code: 112 E32 Base Engine Power: 215 hp @ 5700 rpm Base Engine Torque: 220 lb-ft @ 3750 rpm Srt 6 Engine: 3.2L Supercharged SOHC V6 Srt 6 Engine Power: 320 hp @ 5800 rpm Srt 6 Engine Torque: 310 lb-ft @ 3000-4000 rpm Performance 0 60 Mph Base: Approx. 6.5 seconds 0 60 Mph Srt 6: Approx. 4.7 seconds Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Premium (91 octane minimum recommended) Supercharger Details: Twin-screw supercharger with intercooler (SRT-6 models) 🔧 Transmission Standard Base Transmission: 6-speed Manual (Getrag) Optional Automatic Transmission: 5-speed Automatic (Mercedes-Benz 722.6 NAG) Features Automatic Features: TouchShift manual shifting capability. Manual Transmission Fluid: Refer to manual for specific Getrag MTF (likely GL-4 rated). Automatic Transmission Fluid: MB Spec 236.14 (ATF) for 722.6 transmission. 📐 Dimensions Exterior Length: 165.5 inches Width: 69.7 inches Height: 53.3 inches (Coupe) / 53.1 inches (Roadster) Wheelbase: 99.1 inches Cargo Trunk Volume Coupe: Approx. 8.7 cu ft Trunk Volume Roadster: Approx. 4.8 cu ft (with top up) Weights Curb Weight Base: Approx. 3030 lbs (Coupe) Curb Weight Srt 6: Approx. 3140 lbs (Coupe) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4-star (2004 model) NHTSA Front Impact Passenger: 4-star (2004 model) IIHS Front Offset: Good (2004 model) Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control System (TCS) Electronic Stability: Optional Electronic Stability Program (ESP) Passive Features Airbags: Driver and passenger front airbags, side-impact airbags. Rollover Protection: Pop-up rollover bars (Roadster models). 💡 Technology Features Infotainment Audio System: Optional Boston Acoustics premium sound system, CD player, Sirius Satellite Radio. Navigation: Optional factory navigation system available on some models. Driver Assistance Cruise Control: Standard cruise control. Connectivity Bluetooth: Not standard; aftermarket solutions are common. Convenience Climate Control: Automatic climate control available on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (using synthetic oil). Air Filter Replacement: Every 30,000 miles or 24 months. Cabin Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 100,000 miles (using Iridium spark plugs). Fluid Specifications Engine Oil Type: SAE 0W-40 Synthetic (API SN, ACEA A3/B4 or MB-Approval 229.5) Engine Oil Capacity: Approx. 8.5 US quarts (with filter) Coolant Type: Chrysler/Mopar OAT (Orange) Antifreeze/Coolant, 5-Year/100,000 Mile Formula (meets MB Spec 325.0) Coolant Capacity: Approx. 8.0 US quarts Brake Fluid: DOT 3 or DOT...
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CHRYSLER CROSSFIRE 2004-2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire
Model Years Covered:
2004, 2005, 2006, 2007, 2008
All Models Covered:
True
Codes
Chassis Codes:
ZG (Coupe), ZH (Roadster)
👋 Introduction
Market Position
Segment:
Compact Sports Car / Roadster
Unique Selling Proposition:
Rear-wheel drive, Mercedes-Benz engineering collaboration, distinctive styling.
Competitive Analysis
Competitors:
Mazda MX-5 Miata, Porsche Boxster, Toyota MR2 Spyder, BMW Z4.
Key Features
Design:
Unique aerodynamic styling, long hood, short deck, classic sports car proportions.
Platform:
Shared platform with Mercedes-Benz SLK-Class (R171).
Performance Variants:
Base model and SRT-6 supercharged variant.
📋 Manual Details
Coverage Areas
General Coverage:
All Repairs A-Z, Vehicle Specific
Target Audience:
Dealership Technicians
Page Count
Estimated Page Count:
Extensive (Actual page count varies by specific printing, but designed to be comprehensive).
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, often provided as downloadable files)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, emissions control.
Transmission:
Manual transmission (Getrag 2D65), Automatic transmission (Mercedes-Benz 722.6).
Drivetrain:
Rear-wheel drive, differential, axles, driveshaft.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, wheel alignment.
Brakes:
Brake system components, hydraulic system, ABS, EBD, brake pad replacement, rotor resurfacing/replacement.
Steering:
Power steering system, steering gear, tie rods, steering column.
Electrical:
Battery, charging system, starter, lighting, power windows, power locks, instrument cluster, wiring diagrams.
Body And Interior:
Body panels, doors, hood, trunk, bumpers, interior trim, seating systems, convertible top mechanisms (for Roadster).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, blower motor.
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS components.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics.
Repair:
Component removal and installation, major component overhauls, specific repair procedures for all systems.
Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complex diagnostic and repair procedures.
Diagnostic Tools:
Information relevant to using dealer-level diagnostic scan tools (e.g., StarSCAN).
Rebuilds:
Procedures for engine and transmission rebuilds where applicable.
📊 Manual Specifications
File Format
Format:
PDF (typically)
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Quality:
High resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Base Engine:
3.2L SOHC V6
Base Engine Code:
112 E32
Base Engine Power:
215 hp @ 5700 rpm
Base Engine Torque:
220 lb-ft @ 3750 rpm
Srt 6 Engine:
3.2L Supercharged SOHC V6
Srt 6 Engine Power:
320 hp @ 5800 rpm
Srt 6 Engine Torque:
310 lb-ft @ 3000-4000 rpm
Performance
0 60 Mph Base:
Approx. 6.5 seconds
0 60 Mph Srt 6:
Approx. 4.7 seconds
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Premium (91 octane minimum recommended)
Supercharger Details:
Twin-screw supercharger with intercooler (SRT-6 models)
🔧 Transmission
Standard
Base Transmission:
6-speed Manual (Getrag)
Optional
Automatic Transmission:
5-speed Automatic (Mercedes-Benz 722.6 NAG)
Features
Automatic Features:
TouchShift manual shifting capability.
Manual Transmission Fluid:
Refer to manual for specific Getrag MTF (likely GL-4 rated).
Automatic Transmission Fluid:
MB Spec 236.14 (ATF) for 722.6 transmission.
📐 Dimensions
Exterior
Length:
165.5 inches
Width:
69.7 inches
Height:
53.3 inches (Coupe) / 53.1 inches (Roadster)
Wheelbase:
99.1 inches
Cargo
Trunk Volume Coupe:
Approx. 8.7 cu ft
Trunk Volume Roadster:
Approx. 4.8 cu ft (with top up)
Weights
Curb Weight Base:
Approx. 3030 lbs (Coupe)
Curb Weight Srt 6:
Approx. 3140 lbs (Coupe)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4-star (2004 model)
NHTSA Front Impact Passenger:
4-star (2004 model)
IIHS Front Offset:
Good (2004 model)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability:
Optional Electronic Stability Program (ESP)
Passive Features
Airbags:
Driver and passenger front airbags, side-impact airbags.
Rollover Protection:
Pop-up rollover bars (Roadster models).
💡 Technology Features
Infotainment
Audio System:
Optional Boston Acoustics premium sound system, CD player, Sirius Satellite Radio.
Navigation:
Optional factory navigation system available on some models.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
Not standard; aftermarket solutions are common.
Convenience
Climate Control:
Automatic climate control available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (using synthetic oil).
Air Filter Replacement:
Every 30,000 miles or 24 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 100,000 miles (using Iridium spark plugs).
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic (API SN, ACEA A3/B4 or MB-Approval 229.5)
Engine Oil Capacity:
Approx. 8.5 US quarts (with filter)
Coolant Type:
Chrysler/Mopar OAT (Orange) Antifreeze/Coolant, 5-Year/100,000 Mile Formula (meets MB Spec 325.0)
Coolant Capacity:
Approx. 8.0 US quarts
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Pentosin CHF 11S or equivalent (MB Spec 343.0)
Known Issues
Common Complaints:
Interior trim creaks, convertible top mechanism issues (common on higher mileage units), occasional electrical gremlins, potential for wheel bearing noise.
Srt 6 Specific:
Supercharger belt tensioner, intercooler plumbing leaks.
Tire Size
Front Tire Size:
225/40R18
Rear Tire Size:
255/35R18
Wheel Bolt Pattern
Pattern:
5x112mm
📚 Vehicle History
Brand Heritage
Brand History:
Chrysler is a historic American automotive brand with a legacy of innovative and stylish vehicles.
Model Evolution
Development Collaboration:
Developed in collaboration with DaimlerChrysler, sharing its platform and many components with the Mercedes-Benz SLK.
Design Inspiration:
Design cues influenced by classic Mercedes-Benz models and aircraft.
Production
Manufacturing Location:
Karmann plant in Osnabrück, Germany.
Production Years:
2003 (as 2004 model year) to 2008.
Sales Performance:
Moderate sales volume, positioned as a niche European-styled sports car in the US market.
🏆 Awards & Recognition
Recognitions
Design Awards:
Often praised for its distinctive and retro-inspired styling.
Ratings
Performance Reviews:
Generally received positive reviews for its handling and performance, particularly the SRT-6 model.
Certifications
Manufacturer Standards:
Adheres to Mercedes-Benz engineering standards due to shared platform and components.
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