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Mitsubishi Endeavor 2004-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Endeavor Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Platform Code: Mitsubishi PS platform (shared with Mitsubishi Outlander) 👋 Introduction Market Position Vehicle Segment: Mid-size Crossover SUV Target Audience: Families and individuals seeking a versatile SUV with comfortable seating and decent cargo capacity. Competitive Analysis Key Competitors: Ford Explorer, Toyota Highlander, Honda Pilot, Nissan Murano, Chevrolet TrailBlazer Key Features Unique Selling Points: Spacious interior, comfortable ride, optional third-row seating (on select models), Mitsubishi's reputation for durable powertrains. Manual Value Proposition Value For Buyers: Provides professional-level diagnostic, repair, and maintenance information, enabling owners to perform tasks themselves, saving significant labor costs. 📋 Manual Details Coverage Areas Primary Coverage: All Models/Engines/Trim/Transmissions Types Page Count Estimated Pages: Hundreds (exact number not specified, but described as comprehensive) Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine Service/Repair, Engine Control System, Fuel Injection/Fuel System, Cooling System, Emission System Drivetrain: Transmission Service/Repair, Differential/Drive, Axle Chassis: Suspension, Steering, Brake System, Chassis/Body Electrical: Electrical System, Wiring Diagram, Engine Control System Comfort And Convenience: Heater/Air Conditioner, Interior Safety Systems: Restraint System (Airbags, Seatbelts) Procedures Included Maintenance: General Maintenance, Periodic Lubrication Repair And Rebuild: Detailed step-by-step repair procedures, disassembly, assembly, cleaning, reinstalling procedures Diagnostics: Troubleshooting, Diagnostic information, Electrical system diagnostics Technical Depth Depth: Comprehensive (from basic maintenance to advanced diagnostics and repair) 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT Binding Type Binding Type: Digital (N/A for PDF) Paper Type Paper Type: Digital (N/A for PDF) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type 1: 3.8L V6 MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Engine Code 1: 6G75 Performance Horsepower 1: 215 hp @ 5000 rpm (2004-2006), 235 hp @ 5250 rpm (2007-2010) Torque 1: 255 lb-ft @ 3750 rpm (2004-2006), 254 lb-ft @ 3750 rpm (2007-2010) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type 1: 4-Speed Automatic with O/D Optional Transmission Type 2: 5-Speed Automatic with O/D (late models, less common) Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) with electronically controlled coupling 📐 Dimensions Exterior Length: 191.7 inches (2004-2006), 192.1 inches (2007-2010) Width: 75.0 inches Height: 67.3 inches (2004-2006), 67.7 inches (2007-2010) Weights Curb Weight Approx: 4,255 lbs - 4,550 lbs (depending on drivetrain and trim) Towing Capacity: Up to 3,500 lbs (when properly equipped) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-Star (Driver and Passenger) for 2004 models IIHS Side Impact Rating: Good (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Stability Control: Electronic Stability Control (ESC) available on later models Passive Features Airbags: Front, front side, and available side curtain airbags Seatbelts: 3-point front seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System Options: Standard AM/FM/CD player with 6 speakers, optional Rockford Fosgate premium audio system with subwoofer. Navigation: Optional DVD-based navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control Connectivity Auxiliary Input: Auxiliary audio input jack standard on most models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty) - refer to specific model year manual for exact guidance. Air Filter Replacement: Inspect every 15,000 miles, replace as needed. Spark Plug Replacement: Approx. 100,000 miles (depending on spark plug type, e.g., iridium) Fluid Specifications Engine Oil Spec: SAE 5W-30, API SN/SP or ILSAC GF-6A certified. Capacity: 5.9 US quarts (with filter change). Transmission Fluid Spec: Diamond SP-III ATF. Capacity: 3.3 US quarts (drain and refill). Coolant Spec: Mitsubishi Super Long Life Coolant (or equivalent blue ethylene glycol based coolant). Capacity: 10.6 US quarts. Brake Fluid Spec: DOT 3 or DOT 4 brake fluid. Known Issues Common Wear Item: CV Axle Boots (prone to tearing, leading to noisy operation) Engine Component: Intake manifold gaskets can sometimes develop leaks, leading to vacuum leaks and rough idle. Transmission Behavior: Occasional reports of rough shifting or delayed engagement, often related to transmission fluid levels or age. Suspension Component: Strut mounts and ball joints can wear over time, causing noise and steering issues. 📚 Vehicle History Brand Heritage Manufacturer Origin: Japan Model Evolution First Generation: The Mitsubishi Endeavor was introduced for the 2004 model year, marking Mitsubishi's re-entry into the mid-size SUV segment in North America. Facelift: Received a modest facelift for the 2007 model year, including updated styling (grille, bumpers, wheels) and powertrain enhancements. Production Manufacturing Location: Normal, Illinois, USA (as part of Mitsubishi Motors North America) Production...
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Mitsubishi Endeavor 2004-2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Endeavor
Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Platform Code:
Mitsubishi PS platform (shared with Mitsubishi Outlander)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Crossover SUV
Target Audience:
Families and individuals seeking a versatile SUV with comfortable seating and decent cargo capacity.
Competitive Analysis
Key Competitors:
Ford Explorer, Toyota Highlander, Honda Pilot, Nissan Murano, Chevrolet TrailBlazer
Key Features
Unique Selling Points:
Spacious interior, comfortable ride, optional third-row seating (on select models), Mitsubishi's reputation for durable powertrains.
Manual Value Proposition
Value For Buyers:
Provides professional-level diagnostic, repair, and maintenance information, enabling owners to perform tasks themselves, saving significant labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Pages:
Hundreds (exact number not specified, but described as comprehensive)
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine Service/Repair, Engine Control System, Fuel Injection/Fuel System, Cooling System, Emission System
Drivetrain:
Transmission Service/Repair, Differential/Drive, Axle
Chassis:
Suspension, Steering, Brake System, Chassis/Body
Electrical:
Electrical System, Wiring Diagram, Engine Control System
Comfort And Convenience:
Heater/Air Conditioner, Interior
Safety Systems:
Restraint System (Airbags, Seatbelts)
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Repair And Rebuild:
Detailed step-by-step repair procedures, disassembly, assembly, cleaning, reinstalling procedures
Diagnostics:
Troubleshooting, Diagnostic information, Electrical system diagnostics
Technical Depth
Depth:
Comprehensive (from basic maintenance to advanced diagnostics and repair)
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT
Binding Type
Binding Type:
Digital (N/A for PDF)
Paper Type
Paper Type:
Digital (N/A for PDF)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
3.8L V6 MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
Engine Code 1:
6G75
Performance
Horsepower 1:
215 hp @ 5000 rpm (2004-2006), 235 hp @ 5250 rpm (2007-2010)
Torque 1:
255 lb-ft @ 3750 rpm (2004-2006), 254 lb-ft @ 3750 rpm (2007-2010)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type 1:
4-Speed Automatic with O/D
Optional
Transmission Type 2:
5-Speed Automatic with O/D (late models, less common)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) with electronically controlled coupling
📐 Dimensions
Exterior
Length:
191.7 inches (2004-2006), 192.1 inches (2007-2010)
Width:
75.0 inches
Height:
67.3 inches (2004-2006), 67.7 inches (2007-2010)
Weights
Curb Weight Approx:
4,255 lbs - 4,550 lbs (depending on drivetrain and trim)
Towing Capacity:
Up to 3,500 lbs (when properly equipped)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star (Driver and Passenger) for 2004 models
IIHS Side Impact Rating:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Electronic Stability Control (ESC) available on later models
Passive Features
Airbags:
Front, front side, and available side curtain airbags
Seatbelts:
3-point front seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System Options:
Standard AM/FM/CD player with 6 speakers, optional Rockford Fosgate premium audio system with subwoofer.
Navigation:
Optional DVD-based navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Auxiliary Input:
Auxiliary audio input jack standard on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty) - refer to specific model year manual for exact guidance.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed.
Spark Plug Replacement:
Approx. 100,000 miles (depending on spark plug type, e.g., iridium)
Fluid Specifications
Engine Oil Spec:
SAE 5W-30, API SN/SP or ILSAC GF-6A certified. Capacity: 5.9 US quarts (with filter change).
Transmission Fluid Spec:
Diamond SP-III ATF. Capacity: 3.3 US quarts (drain and refill).
Coolant Spec:
Mitsubishi Super Long Life Coolant (or equivalent blue ethylene glycol based coolant). Capacity: 10.6 US quarts.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Item:
CV Axle Boots (prone to tearing, leading to noisy operation)
Engine Component:
Intake manifold gaskets can sometimes develop leaks, leading to vacuum leaks and rough idle.
Transmission Behavior:
Occasional reports of rough shifting or delayed engagement, often related to transmission fluid levels or age.
Suspension Component:
Strut mounts and ball joints can wear over time, causing noise and steering issues.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
First Generation:
The Mitsubishi Endeavor was introduced for the 2004 model year, marking Mitsubishi's re-entry into the mid-size SUV segment in North America.
Facelift:
Received a modest facelift for the 2007 model year, including updated styling (grille, bumpers, wheels) and powertrain enhancements.
Production
Manufacturing Location:
Normal, Illinois, USA (as part of Mitsubishi Motors North America)
Production End Year:
2011
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved 5-Star frontal crash ratings from NHTSA in early model years, highlighting its safety commitment.
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