Aprilia Habana Mojito 125 2004 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito Year: 2004 Model Variant: 125 Codes Chassis Code: AP26 👋 Introduction Market Position Market Segment: Classic Italian scooter, known for its stylish retro design and urban mobility. Competitive Analysis Competitors 2004: Piaggio Vespa ET4 125, Honda Pantheon 125, Yamaha X-MAX 125 (though X-MAX came later in Europe, similar class). Key Features Design Philosophy: Retro styling inspired by the 1950s/60s scooters, with a modern 125cc powertrain. Target Audience: Riders seeking stylish, reliable urban transportation with an emphasis on design and heritage. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Coverage Scope: Complete Page Count Page Count Estimate: Hundreds of pages (exact count not specified, but implies comprehensive coverage) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnosis, and repair for the 125cc engine. Fuel System: Carburetor tuning, fuel pump, fuel lines, and fuel tank maintenance. Ignition System: Spark plug specifications, ignition coil testing, CDI unit diagnostics. Transmission: Automatic transmission (CVT) maintenance, clutch operation, variator service. Cooling System: Coolant specifications, radiator, water pump, and thermostat service. Exhaust System: Exhaust pipe and muffler inspection and replacement. Electrical System: Wiring diagrams, starter motor, alternator, battery service, lighting system, and fuses. Brakes: Brake fluid specifications, caliper service, master cylinder maintenance, brake pad replacement. Suspension: Front fork service, rear shock absorber replacement, bearing maintenance. Steering: Handlebar inspection, steering head bearing adjustment and replacement. Wheels And Tires: Tire pressure, wheel bearing service, rim inspection. Frame And Bodywork: Chassis inspection, body panel removal and installation, seat maintenance. Procedures Included Maintenance: Regular scheduled maintenance, fluid changes, filter replacement, component checks. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Repair: Step-by-step repair instructions for all major and minor mechanical and electrical components. Disassembly Assembly: Detailed instructions for taking apart and reassembling various systems and components. Adjustments: Carburetor synchronization, clutch adjustment, brake lever adjustment. Wiring Diagrams: Comprehensive electrical system schematics for accurate diagnosis and repair. Technical Depth Depth: Comprehensive factory-level technical information suitable for professional mechanics and advanced DIY users. Diagnostic Capability: Includes detailed troubleshooting trees and diagnostic procedures. Rebuild Instructions: Detailed procedures for engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for easy content navigation. Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, air-cooled Displacement: 124 cc Bore X Stroke: 52 mm x 58.6 mm (typical for this class, refer to manual for exact) Compression Ratio: 10.5:1 (typical, refer to manual for exact) Valve Train: SOHC, 2 valves Performance Horsepower: ~10.5 HP @ 7,750 RPM (approximate, refer to manual for exact) Torque: ~9.5 Nm @ 6,500 RPM (approximate, refer to manual for exact) Fuel System Fuel Delivery: Carburetor (likely Dell'Orto PHBN 17.5 or similar) Fuel Type: Unleaded gasoline (RON 95 recommended) Lubrication Oil Type: SAE 10W-40, API SG or higher (refer to manual for exact) Oil Capacity: ~0.8 Liters (refer to manual for exact) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch: Automatic centrifugal clutch Features Drive Type: Belt drive to rear wheel 📐 Dimensions Exterior Length: ~1.85 meters (approximate, refer to manual for exact) Width: ~0.7 meters (approximate, refer to manual for exact) Height: ~1.1 meters (approximate, refer to manual for exact) Weights Dry Weight: ~105 kg (approximate, refer to manual for exact) Max Load Capacity: ~180 kg (rider + passenger + luggage, refer to manual for exact) 🛡️ Safety Features Ratings Safety Standards: Compliant with European A1 category license requirements. Active Features Braking System Front: Disc brake (e.g., 200mm disc) Braking System Rear: Drum brake (e.g., 110mm drum) Passive Features Lighting: Halogen headlight, taillight, turn signals. 💡 Technology Features Infotainment Infotainment Features: Basic analog instrumentation (speedometer, fuel gauge, indicator lights). No modern infotainment features typical of cars. Driver Assistance Driver Assistance Features: N/A (Standard scooter operation). Connectivity Connectivity Features: N/A. 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 km or annually (refer to manual for specific interval). Air Filter Cleaning: Every 3,000-6,000 km or as needed based on operating conditions. Spark Plug Replacement: Every 6,000-10,000 km (refer to manual for specific plug type and gap). Belt Check Replacement: Inspect every 10,000 km, replace as per wear indicators or at 20,000 km. Fluid Specifications Brake Fluid: DOT 4 (refer to manual for exact specification and change interval). Coolant Type: Ethylene glycol-based coolant (50/50 mix with distilled water). Known Issues Common Problems: Carburetor jetting issues, aging electrical connectors, starter motor solenoid failure, CVT belt wear. Preventive Maintenance Tip: Regular cleaning of the air filter and checking of spark plug condition are crucial for maintaining optimal performance. 📚 Vehicle History Brand Heritage...