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Aprilia Habana Mojito 125 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito Year: 2004 Model Variant: 125 Codes Chassis Code: AP26 👋 Introduction Market Position Market Segment: Classic Italian scooter, known for its stylish retro design and urban mobility. Competitive Analysis Competitors 2004: Piaggio Vespa ET4 125, Honda Pantheon 125, Yamaha X-MAX 125 (though X-MAX came later in Europe, similar class). Key Features Design Philosophy: Retro styling inspired by the 1950s/60s scooters, with a modern 125cc powertrain. Target Audience: Riders seeking stylish, reliable urban transportation with an emphasis on design and heritage. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Coverage Scope: Complete Page Count Page Count Estimate: Hundreds of pages (exact count not specified, but implies comprehensive coverage) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, diagnosis, and repair for the 125cc engine. Fuel System: Carburetor tuning, fuel pump, fuel lines, and fuel tank maintenance. Ignition System: Spark plug specifications, ignition coil testing, CDI unit diagnostics. Transmission: Automatic transmission (CVT) maintenance, clutch operation, variator service. Cooling System: Coolant specifications, radiator, water pump, and thermostat service. Exhaust System: Exhaust pipe and muffler inspection and replacement. Electrical System: Wiring diagrams, starter motor, alternator, battery service, lighting system, and fuses. Brakes: Brake fluid specifications, caliper service, master cylinder maintenance, brake pad replacement. Suspension: Front fork service, rear shock absorber replacement, bearing maintenance. Steering: Handlebar inspection, steering head bearing adjustment and replacement. Wheels And Tires: Tire pressure, wheel bearing service, rim inspection. Frame And Bodywork: Chassis inspection, body panel removal and installation, seat maintenance. Procedures Included Maintenance: Regular scheduled maintenance, fluid changes, filter replacement, component checks. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Repair: Step-by-step repair instructions for all major and minor mechanical and electrical components. Disassembly Assembly: Detailed instructions for taking apart and reassembling various systems and components. Adjustments: Carburetor synchronization, clutch adjustment, brake lever adjustment. Wiring Diagrams: Comprehensive electrical system schematics for accurate diagnosis and repair. Technical Depth Depth: Comprehensive factory-level technical information suitable for professional mechanics and advanced DIY users. Diagnostic Capability: Includes detailed troubleshooting trees and diagnostic procedures. Rebuild Instructions: Detailed procedures for engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for easy content navigation. Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, air-cooled Displacement: 124 cc Bore X Stroke: 52 mm x 58.6 mm (typical for this class, refer to manual for exact) Compression Ratio: 10.5:1 (typical, refer to manual for exact) Valve Train: SOHC, 2 valves Performance Horsepower: ~10.5 HP @ 7,750 RPM (approximate, refer to manual for exact) Torque: ~9.5 Nm @ 6,500 RPM (approximate, refer to manual for exact) Fuel System Fuel Delivery: Carburetor (likely Dell'Orto PHBN 17.5 or similar) Fuel Type: Unleaded gasoline (RON 95 recommended) Lubrication Oil Type: SAE 10W-40, API SG or higher (refer to manual for exact) Oil Capacity: ~0.8 Liters (refer to manual for exact) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch: Automatic centrifugal clutch Features Drive Type: Belt drive to rear wheel 📐 Dimensions Exterior Length: ~1.85 meters (approximate, refer to manual for exact) Width: ~0.7 meters (approximate, refer to manual for exact) Height: ~1.1 meters (approximate, refer to manual for exact) Weights Dry Weight: ~105 kg (approximate, refer to manual for exact) Max Load Capacity: ~180 kg (rider + passenger + luggage, refer to manual for exact) 🛡️ Safety Features Ratings Safety Standards: Compliant with European A1 category license requirements. Active Features Braking System Front: Disc brake (e.g., 200mm disc) Braking System Rear: Drum brake (e.g., 110mm drum) Passive Features Lighting: Halogen headlight, taillight, turn signals. 💡 Technology Features Infotainment Infotainment Features: Basic analog instrumentation (speedometer, fuel gauge, indicator lights). No modern infotainment features typical of cars. Driver Assistance Driver Assistance Features: N/A (Standard scooter operation). Connectivity Connectivity Features: N/A. 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 km or annually (refer to manual for specific interval). Air Filter Cleaning: Every 3,000-6,000 km or as needed based on operating conditions. Spark Plug Replacement: Every 6,000-10,000 km (refer to manual for specific plug type and gap). Belt Check Replacement: Inspect every 10,000 km, replace as per wear indicators or at 20,000 km. Fluid Specifications Brake Fluid: DOT 4 (refer to manual for exact specification and change interval). Coolant Type: Ethylene glycol-based coolant (50/50 mix with distilled water). Known Issues Common Problems: Carburetor jetting issues, aging electrical connectors, starter motor solenoid failure, CVT belt wear. Preventive Maintenance Tip: Regular cleaning of the air filter and checking of spark plug condition are crucial for maintaining optimal performance. 📚 Vehicle History Brand Heritage...
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Aprilia Habana Mojito 125 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito
Year:
2004
Model Variant:
125
Codes
Chassis Code:
AP26
👋 Introduction
Market Position
Market Segment:
Classic Italian scooter, known for its stylish retro design and urban mobility.
Competitive Analysis
Competitors 2004:
Piaggio Vespa ET4 125, Honda Pantheon 125, Yamaha X-MAX 125 (though X-MAX came later in Europe, similar class).
Key Features
Design Philosophy:
Retro styling inspired by the 1950s/60s scooters, with a modern 125cc powertrain.
Target Audience:
Riders seeking stylish, reliable urban transportation with an emphasis on design and heritage.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Coverage Scope:
Complete
Page Count
Page Count Estimate:
Hundreds of pages (exact count not specified, but implies comprehensive coverage)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, diagnosis, and repair for the 125cc engine.
Fuel System:
Carburetor tuning, fuel pump, fuel lines, and fuel tank maintenance.
Ignition System:
Spark plug specifications, ignition coil testing, CDI unit diagnostics.
Transmission:
Automatic transmission (CVT) maintenance, clutch operation, variator service.
Cooling System:
Coolant specifications, radiator, water pump, and thermostat service.
Exhaust System:
Exhaust pipe and muffler inspection and replacement.
Electrical System:
Wiring diagrams, starter motor, alternator, battery service, lighting system, and fuses.
Brakes:
Brake fluid specifications, caliper service, master cylinder maintenance, brake pad replacement.
Suspension:
Front fork service, rear shock absorber replacement, bearing maintenance.
Steering:
Handlebar inspection, steering head bearing adjustment and replacement.
Wheels And Tires:
Tire pressure, wheel bearing service, rim inspection.
Frame And Bodywork:
Chassis inspection, body panel removal and installation, seat maintenance.
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes, filter replacement, component checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Repair:
Step-by-step repair instructions for all major and minor mechanical and electrical components.
Disassembly Assembly:
Detailed instructions for taking apart and reassembling various systems and components.
Adjustments:
Carburetor synchronization, clutch adjustment, brake lever adjustment.
Wiring Diagrams:
Comprehensive electrical system schematics for accurate diagnosis and repair.
Technical Depth
Depth:
Comprehensive factory-level technical information suitable for professional mechanics and advanced DIY users.
Diagnostic Capability:
Includes detailed troubleshooting trees and diagnostic procedures.
Rebuild Instructions:
Detailed procedures for engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for easy content navigation.
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, air-cooled
Displacement:
124 cc
Bore X Stroke:
52 mm x 58.6 mm (typical for this class, refer to manual for exact)
Compression Ratio:
10.5:1 (typical, refer to manual for exact)
Valve Train:
SOHC, 2 valves
Performance
Horsepower:
~10.5 HP @ 7,750 RPM (approximate, refer to manual for exact)
Torque:
~9.5 Nm @ 6,500 RPM (approximate, refer to manual for exact)
Fuel System
Fuel Delivery:
Carburetor (likely Dell'Orto PHBN 17.5 or similar)
Fuel Type:
Unleaded gasoline (RON 95 recommended)
Lubrication
Oil Type:
SAE 10W-40, API SG or higher (refer to manual for exact)
Oil Capacity:
~0.8 Liters (refer to manual for exact)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Clutch:
Automatic centrifugal clutch
Features
Drive Type:
Belt drive to rear wheel
📐 Dimensions
Exterior
Length:
~1.85 meters (approximate, refer to manual for exact)
Width:
~0.7 meters (approximate, refer to manual for exact)
Height:
~1.1 meters (approximate, refer to manual for exact)
Weights
Dry Weight:
~105 kg (approximate, refer to manual for exact)
Max Load Capacity:
~180 kg (rider + passenger + luggage, refer to manual for exact)
🛡️ Safety Features
Ratings
Safety Standards:
Compliant with European A1 category license requirements.
Active Features
Braking System Front:
Disc brake (e.g., 200mm disc)
Braking System Rear:
Drum brake (e.g., 110mm drum)
Passive Features
Lighting:
Halogen headlight, taillight, turn signals.
💡 Technology Features
Infotainment
Infotainment Features:
Basic analog instrumentation (speedometer, fuel gauge, indicator lights). No modern infotainment features typical of cars.
Driver Assistance
Driver Assistance Features:
N/A (Standard scooter operation).
Connectivity
Connectivity Features:
N/A.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 km or annually (refer to manual for specific interval).
Air Filter Cleaning:
Every 3,000-6,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 6,000-10,000 km (refer to manual for specific plug type and gap).
Belt Check Replacement:
Inspect every 10,000 km, replace as per wear indicators or at 20,000 km.
Fluid Specifications
Brake Fluid:
DOT 4 (refer to manual for exact specification and change interval).
Coolant Type:
Ethylene glycol-based coolant (50/50 mix with distilled water).
Known Issues
Common Problems:
Carburetor jetting issues, aging electrical connectors, starter motor solenoid failure, CVT belt wear.
Preventive Maintenance Tip:
Regular cleaning of the air filter and checking of spark plug condition are crucial for maintaining optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its high-performance motorcycles and scooters.
Model Evolution
Habana Mojito Line:
The Habana Mojito series is Aprilia's entry into the retro-styled scooter market, blending classic aesthetics with modern engineering.
Production
Production Era:
Produced from the late 1990s into the early 2000s.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2004 Habana Mojito 125 are not widely publicized, Aprilia has a strong reputation in motorsports and scooter design.
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