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BMW R 1100 S 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: R 1100 S Year: 2004 👋 Introduction Market Position Positioning: The R 1100 S was BMW's sport-touring motorcycle, designed to offer performance with comfort for longer distances, competing with other European and Japanese sportbikes of its era. Competitive Analysis Competitors: Competed against models like the Ducati ST series, Yamaha YZF1000R Thunderace, and Kawasaki Ninja ZX-9R in its segment. Key Features Vehicle Highlights: Characterized by its boxer-twin engine, Telelever front suspension, Paralever rear suspension, and optional ABS, offering a unique blend of performance and long-distance comfort. Suspension Technology: Features BMW's innovative Telelever front suspension system for improved steering geometry under braking and the Paralever rear single-sided swingarm for precise power delivery. 📋 Manual Details Coverage Areas General Coverage: Maintenance, troubleshooting, repair, and overhaul procedures Specific Systems: Engine, transmission, clutch, suspension, braking, electrical system, fuel system, exhaust, chassis, bodywork Page Count Estimated Pages: Approximately 400-500 pages (typical for comprehensive service manuals) Manual Type Type: Service Repair Manual Language Language: English Format Format: Digital (PDF) or Printed 📖 Manual Coverage Systems Covered Engine: Detailed inspection, overhaul, timing, valve adjustment, component replacement (pistons, rings, bearings, seals) Transmission: Gearbox inspection, repair, lubrication, clutch system servicing (dry clutch operation) Electrical System: Wiring diagrams, component testing (alternator, starter, ignition system, lighting, sensors), ECU diagnosis Braking System: ABS operation and bleeding (if equipped), brake caliper overhaul, pad replacement, fluid flush Suspension And Steering: Front fork servicing (oil change, seal replacement), rear shock absorber adjustment and replacement, steering head bearing inspection and adjustment Fuel System: Fuel tank removal/installation, fuel pump, fuel filter replacement, fuel injector cleaning and testing. Exhaust System: Exhaust pipe and muffler inspection, gasket replacement, mounting hardware. Chassis And Bodywork: Frame inspection, fairing component removal and installation, seat, tank, and handle grip replacement. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs Troubleshooting: Diagnostic charts for common symptoms and their causes, step-by-step diagnostic procedures Repair And Overhaul: Complete engine rebuild, gearbox overhaul, component replacement, body panel repair and replacement Wiring Diagrams: Detailed electrical schematics for all vehicle systems, color-coded for clarity. Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics, suitable for professional technicians and experienced DIY enthusiasts Diagnostic Capabilities: Includes detailed diagnostic procedures for electrical faults, engine performance issues, and ABS system malfunctions, often referencing fault codes. 📊 Manual Specifications File Format Digital Format Details: Searchable text, hyperlinked sections, high-resolution diagrams and photos Print Quality Printed Quality: Professional printing with clear text and crisp images Binding Type Printed Binding: Lay-flat binding for easy use in a workshop environment Paper Type Printed Paper: Durable, high-gloss paper to withstand workshop conditions Content Completeness Completeness Level: This is a comprehensive workshop manual, providing all necessary information for maintenance, repair, and troubleshooting, equivalent to factory service information. Diagrams And Illustrations: Includes detailed exploded views, wiring diagrams, and step-by-step illustrations for complex procedures. ⚙️ Engine Specifications Primary Engine Engine Type: Air/oil-cooled, four-stroke, flat-twin (boxer) engine Displacement: 1085 cc Bore X Stroke: 99 mm x 70.5 mm Compression Ratio: 10.7:1 Performance Horsepower: 90 hp (67 kW) at 7,250 rpm Torque: 97 Nm (71.5 lb-ft) at 5,750 rpm Fuel System Fuel Delivery: Bosch Motronic MA 2.4 fuel injection with two throttle bodies Fuel Type: Unleaded gasoline, minimum 95 octane Ignition System Ignition Type: Digital electronic ignition Lubrication Oil Type: API SG or higher, SAE 20W-40 motorcycle specific oil Oil Capacity: Approximately 4.0 liters (4.2 US qt) with filter change Engine Layout Cylinder Arrangement: Opposed-twin cylinder, longitudinal crankshaft Engine Internals Valve Train: Two valves per cylinder, operated by pushrods and rocker arms, overhead valve configuration. 🔧 Transmission Standard Transmission Type: 6-speed, constant-mesh gearbox Optional Clutch Type: Single dry plate, hydraulically operated clutch Features Final Drive: Shaft drive with bevel gear Gear Ratios 1St Gear: 1.400 2Nd Gear: 1.765 3Rd Gear: 2.167 4Th Gear: 2.429 5Th Gear: 2.667 6Th Gear: 2.933 📐 Dimensions Exterior Length: Approx. 2,170 mm (85.4 in) Width Handlebar: Approx. 900 mm (35.4 in) Height Seat: Approx. 810 mm (31.9 in) (standard seat height) Weights Dry Weight: Approx. 230 kg (507 lbs) Gross Vehicle Weight Rating: Approx. 440 kg (970 lbs) Curb Weight: Approx. 242 kg (533.5 lbs) with standard equipment 🛡️ Safety Features Ratings ABS: Optional BMW Motorrad Integral ABS (Anti-lock Braking System) Active Features Braking System: Dual 320 mm discs with 4-piston calipers (front), Single 265 mm disc with 2-piston caliper (rear) Passive Features Lighting: Halogen headlight, LED taillight 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, digital display for fuel level, gear indicator, clock, trip meters, and warning lights. Driver Assistance ABS System: Integral ABS (optional) with dual-channel operation, providing enhanced braking stability. Connectivity Diagnostic Interface: On-board diagnostic system compatible with BMW diagnostic tools for engine management and ABS troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000...
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BMW R 1100 S 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
R 1100 S
Year:
2004
👋 Introduction
Market Position
Positioning:
The R 1100 S was BMW's sport-touring motorcycle, designed to offer performance with comfort for longer distances, competing with other European and Japanese sportbikes of its era.
Competitive Analysis
Competitors:
Competed against models like the Ducati ST series, Yamaha YZF1000R Thunderace, and Kawasaki Ninja ZX-9R in its segment.
Key Features
Vehicle Highlights:
Characterized by its boxer-twin engine, Telelever front suspension, Paralever rear suspension, and optional ABS, offering a unique blend of performance and long-distance comfort.
Suspension Technology:
Features BMW's innovative Telelever front suspension system for improved steering geometry under braking and the Paralever rear single-sided swingarm for precise power delivery.
📋 Manual Details
Coverage Areas
General Coverage:
Maintenance, troubleshooting, repair, and overhaul procedures
Specific Systems:
Engine, transmission, clutch, suspension, braking, electrical system, fuel system, exhaust, chassis, bodywork
Page Count
Estimated Pages:
Approximately 400-500 pages (typical for comprehensive service manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) or Printed
📖 Manual Coverage
Systems Covered
Engine:
Detailed inspection, overhaul, timing, valve adjustment, component replacement (pistons, rings, bearings, seals)
Transmission:
Gearbox inspection, repair, lubrication, clutch system servicing (dry clutch operation)
Electrical System:
Wiring diagrams, component testing (alternator, starter, ignition system, lighting, sensors), ECU diagnosis
Braking System:
ABS operation and bleeding (if equipped), brake caliper overhaul, pad replacement, fluid flush
Suspension And Steering:
Front fork servicing (oil change, seal replacement), rear shock absorber adjustment and replacement, steering head bearing inspection and adjustment
Fuel System:
Fuel tank removal/installation, fuel pump, fuel filter replacement, fuel injector cleaning and testing.
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement, mounting hardware.
Chassis And Bodywork:
Frame inspection, fairing component removal and installation, seat, tank, and handle grip replacement.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs
Troubleshooting:
Diagnostic charts for common symptoms and their causes, step-by-step diagnostic procedures
Repair And Overhaul:
Complete engine rebuild, gearbox overhaul, component replacement, body panel repair and replacement
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems, color-coded for clarity.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics, suitable for professional technicians and experienced DIY enthusiasts
Diagnostic Capabilities:
Includes detailed diagnostic procedures for electrical faults, engine performance issues, and ABS system malfunctions, often referencing fault codes.
📊 Manual Specifications
File Format
Digital Format Details:
Searchable text, hyperlinked sections, high-resolution diagrams and photos
Print Quality
Printed Quality:
Professional printing with clear text and crisp images
Binding Type
Printed Binding:
Lay-flat binding for easy use in a workshop environment
Paper Type
Printed Paper:
Durable, high-gloss paper to withstand workshop conditions
Content Completeness
Completeness Level:
This is a comprehensive workshop manual, providing all necessary information for maintenance, repair, and troubleshooting, equivalent to factory service information.
Diagrams And Illustrations:
Includes detailed exploded views, wiring diagrams, and step-by-step illustrations for complex procedures.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke, flat-twin (boxer) engine
Displacement:
1085 cc
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
10.7:1
Performance
Horsepower:
90 hp (67 kW) at 7,250 rpm
Torque:
97 Nm (71.5 lb-ft) at 5,750 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 fuel injection with two throttle bodies
Fuel Type:
Unleaded gasoline, minimum 95 octane
Ignition System
Ignition Type:
Digital electronic ignition
Lubrication
Oil Type:
API SG or higher, SAE 20W-40 motorcycle specific oil
Oil Capacity:
Approximately 4.0 liters (4.2 US qt) with filter change
Engine Layout
Cylinder Arrangement:
Opposed-twin cylinder, longitudinal crankshaft
Engine Internals
Valve Train:
Two valves per cylinder, operated by pushrods and rocker arms, overhead valve configuration.
🔧 Transmission
Standard
Transmission Type:
6-speed, constant-mesh gearbox
Optional
Clutch Type:
Single dry plate, hydraulically operated clutch
Features
Final Drive:
Shaft drive with bevel gear
Gear Ratios
1St Gear:
1.400
2Nd Gear:
1.765
3Rd Gear:
2.167
4Th Gear:
2.429
5Th Gear:
2.667
6Th Gear:
2.933
📐 Dimensions
Exterior
Length:
Approx. 2,170 mm (85.4 in)
Width Handlebar:
Approx. 900 mm (35.4 in)
Height Seat:
Approx. 810 mm (31.9 in) (standard seat height)
Weights
Dry Weight:
Approx. 230 kg (507 lbs)
Gross Vehicle Weight Rating:
Approx. 440 kg (970 lbs)
Curb Weight:
Approx. 242 kg (533.5 lbs) with standard equipment
🛡️ Safety Features
Ratings
ABS:
Optional BMW Motorrad Integral ABS (Anti-lock Braking System)
Active Features
Braking System:
Dual 320 mm discs with 4-piston calipers (front), Single 265 mm disc with 2-piston caliper (rear)
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, digital display for fuel level, gear indicator, clock, trip meters, and warning lights.
Driver Assistance
ABS System:
Integral ABS (optional) with dual-channel operation, providing enhanced braking stability.
Connectivity
Diagnostic Interface:
On-board diagnostic system compatible with BMW diagnostic tools for engine management and ABS troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first
Major Service Interval:
Every 20,000 km (12,000 miles) for valve clearance, spark plugs, and general inspection
Fluid Specifications
Brake Fluid:
DOT 4
Gearbox Oil:
SAE 75W-90 GL-5 gear oil (BMW recommends specific grades, consult manual)
Fork Oil:
BMW recommends specific fork oil viscosity, typically SAE 7.5W or 10W
Fuel Tank Capacity:
25 liters (6.6 US gallons)
Known Issues
Common Complaints:
Occasional issues can include fuel pump wear, clutch slave cylinder leaks, and paralever spline lubrication requiring attention. Some models might experience stator coil degradation.
Preventative Measures:
Regular lubrication of the paralever shaft and clutch splines, checking fuel pump connections and listening for abnormal noises.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle History:
BMW has a long and storied history in motorcycle manufacturing, dating back to the 1920s, known for its engineering prowess and distinctive boxer-twin engines.
Model Evolution
R 1100 S Evolution:
Introduced in 1998 as a sportier variant of the R 1100 series, bridging the gap between traditional touring and pure sportbikes. The 2004 model represents a mature iteration of this platform.
Production
Production Period:
1998-2005
🏆 Awards & Recognition
Recognitions
Overall Reputation:
The R 1100 S is generally well-regarded for its distinctive character, comfortable ergonomics for a sportbike, and the reliable, torquey boxer engine, though it's not typically associated with specific annual awards but rather a consistent positive reception from enthusiasts.
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