2004 Chevrolet Malibu Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2004 Product Type: Service & Repair Manual Software Generation Generation Code: Epsilon II (North America) Codes Platform: GM Epsilon Platform 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, home mechanics Competitive Analysis Alternative Manuals: Haynes, Chilton (often less detailed or factory-accurate) Key Features Licensing: Officially licensed, derived from OE (Original Equipment) materials Convenience: Instant online access, no physical manual to store or misplace Cost Effectiveness: Saves money compared to professional repair services and traditional printed manuals 📋 Manual Details Coverage Areas Vehicle Coverage: 2004 Chevrolet Malibu (all trims and engines) Page Count Estimated Page Count: Extensive (digital format, equivalent to 1500+ printed pages) Manual Type Manual Type: Factory-Derived Service and Repair Manual Language Language: English Format Format: PDF Download (Software) Access Access Period: 1 Year Standard Access Compatibility Device Compatibility: PC, Laptop, Smartphone, Tablet (via web browser) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control systems Drivetrain Systems: Transmission (automatic), clutch, driveshafts, axles, differential Suspension Steering: Front and rear suspension, steering gear, power steering system Brake Systems: Front and rear brakes (disc/drum), ABS, parking brake Electrical Systems: Wiring diagrams, battery, charging system, starting system, lighting, instruments, body control modules HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Body And Trim: Body panels, doors, windows, interior trim, exterior trim, bumpers Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement Repair Procedures: Engine component repair, transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and repair Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) explanation and clearing Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Diagnostic Capability: Advanced diagnostics, including wiring schematics and component testing Rebuild Information: Complete engine and transmission rebuild specifications Torque Specifications: Detailed torque specifications for all critical fasteners 📊 Manual Specifications File Format File Format Details: Searchable PDF with hyperlinked sections for easy navigation Print Quality Print Quality: High-resolution graphics, diagrams, and schematics Binding Type Binding Type: Digital (not applicable) Paper Type Paper Type: Digital (not applicable) ⚙️ Engine Specifications Primary Engine Engine Options: 2.2L Ecotec L61 I4, 3.8L L36/L32 Series I V6, 3.5L LX9/LZ9 V6 Performance 2.2L Horsepower 2.2L: 144 hp @ 5600 rpm Torque 2.2L: 154 lb-ft @ 4000 rpm Performance 3.5L Horsepower 3.5L: 201 hp @ 5400 rpm (LZ9), 200 hp @ 5200 rpm (LX9) Torque 3.5L: 220 lb-ft @ 3200 rpm (LZ9), 225 lb-ft @ 4000 rpm (LX9) Performance 3.8L Horsepower 3.8L: 205 hp @ 5200 rpm Torque 3.8L: 230 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Engine Codes Engine Codes Identification: L61 (2.2L I4), LX9/LZ9 (3.5L V6), L36/L32 (3.8L V6) 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic (4T65-E) Optional Optional Transmission: N/A for 2004 model year Features Transmission Features: Driver Shift Control, electronically controlled Fluid Specifications Transmission Fluid Type: Dexron VI (or equivalent) 📐 Dimensions Exterior Wheelbase: 107.0 inches (2718 mm) Length: 191.8 inches (4872 mm) Width: 70.9 inches (1801 mm) Height: 57.4 inches (1458 mm) Weights Curb Weight Est: 3300 - 3500 lbs (depending on engine and trim) Gross Vehicle Weight Rating Est: 4400 - 4600 lbs (depending on engine and trim) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Seat: 5 Stars NHTSA Side Impact Rear Seat: 4 Stars IIHS Front Offset Crash Test: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Frontal airbags, available side-impact airbags 💡 Technology Features Infotainment Infotainment System: Standard AM/FM stereo with CD player, optional premium sound systems, steering wheel audio controls available on higher trims. Driver Assistance Driver Assistance Features: Cruise control, optional OnStar telematics system. Connectivity Connectivity Options: OnStar integration for emergency services, vehicle diagnostics, and hands-free calling (subscription required). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 7,500 miles (depending on oil type and driving conditions, refer to manual for specific recommendations) Engine Air Filter Replacement: Every 15,000 - 30,000 miles or as needed Cabin Air Filter Replacement: Every 12,000 - 15,000 miles or annually Fluid Specifications Engine Oil Specification: SAE 5W-30 (API SM or higher) for 3.5L & 3.8L V6; SAE 5W-30 (API SN or higher) for 2.2L Ecotec Coolant Specification: GM P/N 12346290 (Orange) or equivalent Dex-Cool Long Life Coolant (50/50 mix with distilled water) Brake Fluid Specification: DOT 3 Known Issues Common Issues Summary: Engine oil leaks (valve cover gaskets), transmission issues (harsh shifting, torque converter problems), power steering pump leaks, HVAC blower motor failures, ABS sensor failures. 📚 Vehicle History Brand Heritage Manufacturer Heritage: Chevrolet, a division of General Motors, has a long...
Chevrolet, a division of General Motors, has a long history of producing popular and reliable vehicles in the North American market.
Model Evolution
Malibu Lineage:
The Malibu nameplate has been used intermittently since the 1960s, evolving from a full-size car to a mid-size offering.
2004 Malibu Positioning:
The 2004 model represented a significant update, adopting the global GM Epsilon platform, sharing its underpinnings with vehicles like the Pontiac G6 and Saab 9-3.
Production
Assembly Locations:
Kansas City, Kansas, USA; Lordstown, Ohio, USA
🏆 Awards & Recognition
Recognitions
Consumer Ratings Summary:
Received mixed reviews upon release, often praised for its comfortable ride and improved interior for its class, but criticized for some engine power limitations and build quality concerns.