Chrysler Sebring 2004 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Codes Platform Code: JS Chassis Code: Coupe (Sebring Coupe), Convertible (Sebring Convertible), Sedan (Sebring Sedan) 👋 Introduction Market Position Category: Mid-size Car / Personal Luxury Coupe/Convertible Market Segment: Competed against vehicles like the Toyota Camry Solara, Ford Mustang, Chevrolet Monte Carlo, and Mitsubishi Eclipse. Competitive Analysis Strengths: Stylish convertible option, comfortable ride, available V6 power, reasonable pricing. Weaknesses: Interior materials could be improved, base four-cylinder engine lacked power, some reliability concerns in earlier models. Key Features Body Styles: Offered in Sedan, Coupe, and Convertible body styles. Convertible Top: Power-operated soft top (standard on convertible), with optional hardtop for improved security and insulation. Styling: Distinctive styling inherited from the Dodge Intrepid and updated for the Sebring line. 📋 Manual Details Coverage Areas Diagnostic Procedures: Comprehensive diagnostic flowcharts and troubleshooting guides for all major systems. Repair Procedures: Detailed step-by-step instructions for component removal, disassembly, assembly, and installation. Maintenance Schedules: Recommended maintenance intervals for fluids, filters, spark plugs, and other wear items. Wiring Diagrams: Complete electrical schematics for engine, chassis, body, and comfort systems. Specifications Data: Torque specifications, clearances, fluid capacities, and other critical technical data. Page Count Estimated Pages: Approximately 1500-2000 pages (typical for factory service manuals covering multiple trims and powertrains). Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, connecting rods, pistons, camshafts, timing systems. Engine Performance: Fuel system, ignition system, emission control systems, cooling system, lubrication system. Transmission Manual: Manual transmission (if applicable for the specific Sebring variant) disassembly, assembly, and repair. Transmission Automatic: Automatic transmission (e.g., 41TE, 42LE) disassembly, assembly, torque converter, valve body, and hydraulic systems. Drivetrain: Axles, driveshafts, differential, clutch (if manual), wheel bearings. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings. Steering: Power steering system, steering rack, tie rods, steering column, pump. Brakes: Front and rear disc brake systems, ABS components, hydraulic lines, calipers, rotors, pads, master cylinder, parking brake. Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, hangers. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, fuel pressure regulator, evaporative emissions control (EVAP). Cooling System: Radiator, water pump, thermostat, cooling fan, hoses, coolant reservoir. Electrical System Powertrain: Alternator, starter motor, battery, ignition coils, sensors (crankshaft, camshaft, O2, MAP, etc.). Body Electrical: Lighting (headlights, taillights, interior), wipers, horn, power windows, power locks, mirrors, seats. Climate Control: HVAC system, air conditioning compressor, condenser, evaporator, blower motor, heater core, blend doors. Safety Systems: Airbag system, SRS components, seat belt pre-tensioners. Chassis Electrical: Instrument cluster, body control module (BCM), anti-theft system, remote keyless entry. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, coolant flushes, spark plug replacement, brake inspections. Troubleshooting: Diagnostic trouble code (DTC) interpretation, symptom-based troubleshooting guides. Component Replacement: Step-by-step removal and installation of all major mechanical and electrical components. Major Repairs: Engine overhauls, transmission rebuilds, suspension and brake system overhauls. Body And Trim: Body panel removal and installation, interior trim removal and installation, glass replacement. Diagnostic Tools: Information on using scan tools, multimeters, and specialized diagnostic equipment. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls. Target Audience: Professional automotive technicians and knowledgeable DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text allows for quick access to specific information. Printability: Printable pages for in-garage use. Print Quality Quality: High-resolution scans of original factory documentation. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1: 2.7L V6 (EER) Engine 1 Displacement: 2736 cc Engine 1 Configuration: SOHC V6 Engine 1 Power: 189 hp @ 5500 rpm Engine 1 Torque: 190 lb-ft @ 3100 rpm Optional Engine Engine 2: 2.4L Inline-4 (ED3) Engine 2 Displacement: 2429 cc Engine 2 Configuration: DOHC Inline-4 Engine 2 Power: 150 hp @ 5500 rpm Engine 2 Torque: 160 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane Unleaded (for 2.7L V6, 89 Octane recommended for optimal performance) 🔧 Transmission Standard Transmission Type Sedan Coupe: 4-speed Automatic (41TE) Optional Transmission Type Convertible: 4-speed Automatic (41TE) / 5-speed Manual (NVG-560 - less common, primarily for 2.4L) Features Automatic Transmission Features: Selectable overdrive, torque converter lock-up clutch. 📐 Dimensions Exterior Wheelbase: 105.5 inches (2680 mm) Length: 193.7 inches (4920 mm) (Coupe/Convertible), 193.7 inches (4920 mm) (Sedan) Width: 71.5 inches (1816 mm) Height: 55.5 inches (1410 mm) (Coupe/Convertible), 57.0 inches (1448 mm) (Sedan) Cargo Trunk Capacity: Approx. 13.6 cu. ft. (Coupe/Sedan), Approx. 7.7 cu. ft. (Convertible with top up) Weights Curb Weight: Approx. 3200-3500 lbs (depending on body style and engine) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2004 Sebring Sedan) NHTSA Front Impact...
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