2004 Dodge Ram Truck 1500-2500-3500 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Model Variants: 1500, 2500, 3500 Year: 2004 Codes Chassis Code: DR/DH/D" (Third Generation Ram) 👋 Introduction Market Position Segment: Full-size pickup truck Target Audience: Work, towing, hauling, and personal use Competitive Analysis Key Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra Key Features Design Philosophy: Bold styling, robust construction, powerful engine options, towing capability Powertrain Emphasis: Emphasis on V8 gasoline and powerful inline-6 turbo-diesel engines 📋 Manual Details Coverage Areas Primary Coverage: North America Page Count Estimated Page Count: 2000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: V8 5.7L HEMI, V8 4.7L Magnum, L6 5.9L Cummins Turbo Diesel Engine Management: Fuel injection, ignition, emissions control, ECU diagnostics Transmission Mechanical: 4-speed automatic (42RE, 45RFE, 48RE), 6-speed manual (NV5600) Drivetrain: 4x2 and 4x4 systems, transfer case, axles, differentials, driveshafts Suspension: Front independent suspension (2WD), solid front axle (4x4), rear leaf spring suspension Brakes: Front and rear disc brakes, ABS, parking brake system Steering: Power steering system, steering column Electrical System: Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM) HVAC: Heating, ventilation, and air conditioning systems Body And Chassis: Frame, body panels, doors, windows, interior trim, bumpers Restraint Systems: Airbags, seat belts Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, lubrication Troubleshooting: Diagnostic procedures, symptom-based troubleshooting charts, fault code interpretation Repair And Rebuild: Engine component replacement, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair Diagnostics: OBD-II system diagnostics, sensor testing, actuator testing Electrical Repairs: Wiring diagrams, component testing, short circuit diagnosis Bodywork: Panel removal/installation, door mechanism repair, glass replacement Technical Depth Depth: Comprehensive, suitable for amateur and professional use Detail Level: Detailed step-by-step instructions, torque specifications, special tool requirements 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely text-searchable for quick information retrieval Print Quality: High-resolution scans/digital creation, suitable for printing individual sections Binding Type Digital Binding: N/A (Digital) Paper Type Digital Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 5.7L (345 ci) Engine 1 Type: HEMI V8 Engine 1 Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Engine 1 Horsepower: ~345 hp @ 5200 rpm Engine 1 Torque: ~375 lb-ft @ 4000 rpm Alternative Engine 1 Engine 2 Displacement: 4.7L (287 ci) Engine 2 Type: Magnum V8 Engine 2 Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Engine 2 Horsepower: ~235 hp @ 4600 rpm Engine 2 Torque: ~295 lb-ft @ 3200 rpm Alternative Engine 2 Engine 3 Displacement: 5.9L (359 ci) Engine 3 Type: Cummins Turbo Diesel (ISB) Engine 3 Fuel Delivery: Direct Injection, Turbocharged Engine 3 Horsepower: ~305 hp @ 2800 rpm Engine 3 Torque: ~555 lb-ft @ 1400 rpm Performance Cooling System: Pressurized, multi-stage cooling system Fuel System Fuel Type: Unleaded gasoline (5.7L, 4.7L), Diesel fuel (5.9L Cummins) 🔧 Transmission Standard Transmission Transmission 1 Type: 4-Speed Automatic (42RE for 4.7L, 48RE for 5.7L/3500 Diesel) Transmission 1 Features: Electronic controls, overdrive Optional Transmission Transmission 2 Type: 6-Speed Manual (NV5600 for Diesel/Heavy Duty) Transmission 2 Features: Heavy-duty clutch, robust gear ratios Features Transfer Case Options: 2-speed part-time 4x4 (NV244, NV273) 📐 Dimensions Exterior Body Styles: Regular Cab, Club Cab (Extended Cab), Crew Cab Bed Lengths: 6.3 ft (Standard), 8.0 ft (Long) Weights Gvwr Range: 6,000 lbs to 13,500 lbs (depending on model/configuration) Payload Capacity: Varies significantly by configuration (e.g., ~1,300-3,000+ lbs) Towing Capacity: Varies significantly by configuration (e.g., up to ~10,000-13,000+ lbs with proper equipment) 🛡️ Safety Features Ratings NHTSA Frontal Crash Test: Good (Driver/Passenger - Varies by cab configuration and year testing, consult specific NHTSA reports) Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels Traction Control: Available Electronic Traction Control (ETC) on gasoline models Passive Features Airbags: Driver and passenger front airbags, optional side airbags Seat Belts: Three-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional cassette player, premium Infinity audio system available Navigation: Optional factory-installed navigation system Driver Assistance Cruise Control: Standard cruise control Parking Sensors: Optional rear parking assist system Connectivity Auxiliary Input: Optional auxiliary audio input jack 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to owner's manual for specifics) Transmission Fluid Change: Every 30,000-60,000 miles (depending on transmission type and usage) Coolant Flush: Every 30,000-60,000 miles or 2-3 years Fluid Specifications Engine Oil 5 7L Hemi: SAE 5W-20, API SN or equivalent (check for Chrysler MS-6395) Engine Oil 4 7L Magnum: SAE 5W-20 or 5W-30, API SN or equivalent (check for Chrysler MS-6395) Engine Oil 5 9L Cummins: SAE 15W-40, API CJ-4 or CK-4 (heavy-duty diesel engine oil) Automatic Transmission Fluid: ATF+4 (MS-9602) Manual Transmission Fluid: Manual Transmission Lubricant (e.g., Mopar Manual Transmission Lubricant...
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