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Dodge Stratus 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Stratus Year: 2004 Codes Platform Code: JS 👋 Introduction Market Position Segment: Mid-size Sedan Target Audience: Families, commuters, general public Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu Key Features Interior Space: Known for its spacious interior and comfortable ride Styling: Distinctive Dodge styling, offering a balance of sportiness and practicality Value Proposition: Often positioned as a value-oriented alternative in its segment 📋 Manual Details Coverage Areas Primary Coverage: North America Trim Levels Covered: SXT, ES Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual (FSM) Content Focus: Repair, Diagnostics, Maintenance Language Language: English Format Digital Format: PDF Searchability: Searchable Text 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, timing, valve train, lubrication, cooling Engine Performance: Fuel delivery, ignition, emissions control, diagnosis of performance issues Transmission: Automatic transmission (41TE) repair, diagnosis, fluid specifications, torque converter Brakes: Front and rear disc brake systems, ABS operation and diagnosis, hydraulic components Suspension: Front and rear suspension components, alignment specifications, shock absorbers, struts Steering: Power steering system, steering gear, tie rods, steering column Electrical System: Battery, charging system, starting system, lighting, wiring diagrams HVAC: Air conditioning, heating, ventilation system components and repair Body And Frame: Body panel repair, structural components, door mechanisms, glass, trim Interior: Seats, dashboard, upholstery, interior trim repair Safety Systems: Airbag system diagnosis and repair, seatbelt mechanisms Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common and complex issues Component Replacement: Detailed instructions for replacing major and minor components Rebuild Procedures: Complete rebuild procedures for engine and transmission Torque Specifications: Precise torque values for all fasteners Wiring Diagrams: Comprehensive electrical schematics Technical Depth Depth Level: Expert Level (suitable for professional technicians and advanced DIYers) Diagnostic Tools: References to OBD-II codes and diagnostic procedures 📊 Manual Specifications File Format File Type: PDF Print Quality: High-resolution, printable pages Text Searchability: Full text search functionality Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: ECL (2.4L DOHC I4) Displacement: 2378 cc Bore X Stroke: 87.5 mm x 96.0 mm Compression Ratio: 9.5:1 Horsepower: 145 hp @ 5800 rpm Torque: 151 lb-ft @ 4000 rpm Performance Fuel Type: Unleaded Regular 87 Octane Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Engine Variants Optional Engine: ED2 (2.7L DOHC V6) V6 Displacement: 2736 cc V6 Horsepower: 175 hp @ 5500 rpm V6 Torque: 185 lb-ft @ 4000 rpm 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (41TE) Features Transmission Control: Electronic Control Module (ECM) controlled Transmission Fluid Type: ATF+4 (Mopar) Transmission Fluid Capacity: Approx. 7.5 quarts (7.1 liters) for dry fill 📐 Dimensions Exterior Length: 193.7 inches (4920 mm) Width: 71.5 inches (1816 mm) Height: 57.8 inches (1468 mm) Wheelbase: 113.0 inches (2870 mm) Front Track: 61.2 inches (1554 mm) Rear Track: 61.0 inches (1550 mm) Weights Curb Weight 2.4L: 3205 lbs (1454 kg) Curb Weight 2.7L: 3310 lbs (1501 kg) Gross Vehicle Weight Rating Gvwr: 4200 lbs (1905 kg) Towing Capacity: Not Recommended 🛡️ Safety Features Ratings NHTSA Front Driver Impact: 5-Star NHTSA Front Passenger Impact: 5-Star IIHS Front Offset Crash Test: Acceptable Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional on some trims Passive Features Airbags: Driver and front passenger airbags, optional side curtain airbags Seatbelts: Three-point front and rear seatbelts, pretensioners 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player, optional premium audio systems available. Display: Standard instrument cluster display, no integrated navigation or touchscreen for this model year. Driver Assistance Cruise Control: Standard cruise control Keyless Entry: Optional keyless entry system Connectivity Auxiliary Input: Not standard, aftermarket solutions available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6 months (depending on oil type and driving conditions) Engine Air Filter Replacement: Every 30,000 miles or as needed Cabin Air Filter Replacement: Every 15,000-30,000 miles or as needed Spark Plug Replacement: 100,000 miles (typically for Iridium plugs) Transmission Fluid Change: Every 30,000-60,000 miles (under normal/severe conditions) Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified) Engine Oil Capacity: 4.5 quarts (4.3 liters) for 2.4L; 4.7 quarts (4.4 liters) for 2.7L V6 Coolant Type: Mopar OAT (Orange) Antifreeze/Coolant (50/50 mix) Power Steering Fluid: ATF+4 (Mopar) Known Issues Engine Mounts: Premature wear and failure of engine mounts, leading to vibration and noise. Automatic Transmission: Potential for delayed shifting, harsh engagement, or solenoid issues with the 41TE transmission. Suspension Components: Wear in ball joints, tie rod ends, and sway bar links can lead to clunking noises and steering instability. Power Window Motors: Failure of power window regulators and motors. HVAC Blend Door Actuators: Malfunctioning blend door actuators can cause incorrect air temperature or airflow direction. 📚 Vehicle History Brand Heritage Brand...
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Dodge Stratus 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stratus
Year:
2004
Codes
Platform Code:
JS
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Target Audience:
Families, commuters, general public
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu
Key Features
Interior Space:
Known for its spacious interior and comfortable ride
Styling:
Distinctive Dodge styling, offering a balance of sportiness and practicality
Value Proposition:
Often positioned as a value-oriented alternative in its segment
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Trim Levels Covered:
SXT, ES
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual (FSM)
Content Focus:
Repair, Diagnostics, Maintenance
Language
Language:
English
Format
Digital Format:
PDF
Searchability:
Searchable Text
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, timing, valve train, lubrication, cooling
Engine Performance:
Fuel delivery, ignition, emissions control, diagnosis of performance issues
Transmission:
Automatic transmission (41TE) repair, diagnosis, fluid specifications, torque converter
Brakes:
Front and rear disc brake systems, ABS operation and diagnosis, hydraulic components
Suspension:
Front and rear suspension components, alignment specifications, shock absorbers, struts
Steering:
Power steering system, steering gear, tie rods, steering column
Electrical System:
Battery, charging system, starting system, lighting, wiring diagrams
HVAC:
Air conditioning, heating, ventilation system components and repair
Body And Frame:
Body panel repair, structural components, door mechanisms, glass, trim
Interior:
Seats, dashboard, upholstery, interior trim repair
Safety Systems:
Airbag system diagnosis and repair, seatbelt mechanisms
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common and complex issues
Component Replacement:
Detailed instructions for replacing major and minor components
Rebuild Procedures:
Complete rebuild procedures for engine and transmission
Torque Specifications:
Precise torque values for all fasteners
Wiring Diagrams:
Comprehensive electrical schematics
Technical Depth
Depth Level:
Expert Level (suitable for professional technicians and advanced DIYers)
Diagnostic Tools:
References to OBD-II codes and diagnostic procedures
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality:
High-resolution, printable pages
Text Searchability:
Full text search functionality
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
ECL (2.4L DOHC I4)
Displacement:
2378 cc
Bore X Stroke:
87.5 mm x 96.0 mm
Compression Ratio:
9.5:1
Horsepower:
145 hp @ 5800 rpm
Torque:
151 lb-ft @ 4000 rpm
Performance
Fuel Type:
Unleaded Regular 87 Octane
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Engine Variants
Optional Engine:
ED2 (2.7L DOHC V6)
V6 Displacement:
2736 cc
V6 Horsepower:
175 hp @ 5500 rpm
V6 Torque:
185 lb-ft @ 4000 rpm
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (41TE)
Features
Transmission Control:
Electronic Control Module (ECM) controlled
Transmission Fluid Type:
ATF+4 (Mopar)
Transmission Fluid Capacity:
Approx. 7.5 quarts (7.1 liters) for dry fill
📐 Dimensions
Exterior
Length:
193.7 inches (4920 mm)
Width:
71.5 inches (1816 mm)
Height:
57.8 inches (1468 mm)
Wheelbase:
113.0 inches (2870 mm)
Front Track:
61.2 inches (1554 mm)
Rear Track:
61.0 inches (1550 mm)
Weights
Curb Weight 2.4L:
3205 lbs (1454 kg)
Curb Weight 2.7L:
3310 lbs (1501 kg)
Gross Vehicle Weight Rating Gvwr:
4200 lbs (1905 kg)
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5-Star
NHTSA Front Passenger Impact:
5-Star
IIHS Front Offset Crash Test:
Acceptable
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional on some trims
Passive Features
Airbags:
Driver and front passenger airbags, optional side curtain airbags
Seatbelts:
Three-point front and rear seatbelts, pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium audio systems available.
Display:
Standard instrument cluster display, no integrated navigation or touchscreen for this model year.
Driver Assistance
Cruise Control:
Standard cruise control
Keyless Entry:
Optional keyless entry system
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months (depending on oil type and driving conditions)
Engine Air Filter Replacement:
Every 30,000 miles or as needed
Cabin Air Filter Replacement:
Every 15,000-30,000 miles or as needed
Spark Plug Replacement:
100,000 miles (typically for Iridium plugs)
Transmission Fluid Change:
Every 30,000-60,000 miles (under normal/severe conditions)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.5 quarts (4.3 liters) for 2.4L; 4.7 quarts (4.4 liters) for 2.7L V6
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant (50/50 mix)
Power Steering Fluid:
ATF+4 (Mopar)
Known Issues
Engine Mounts:
Premature wear and failure of engine mounts, leading to vibration and noise.
Automatic Transmission:
Potential for delayed shifting, harsh engagement, or solenoid issues with the 41TE transmission.
Suspension Components:
Wear in ball joints, tie rod ends, and sway bar links can lead to clunking noises and steering instability.
Power Window Motors:
Failure of power window regulators and motors.
HVAC Blend Door Actuators:
Malfunctioning blend door actuators can cause incorrect air temperature or airflow direction.
📚 Vehicle History
Brand Heritage
Brand Origins:
Dodge, an American automotive brand established in 1914 by the Dodge Brothers.
Model Evolution
First Generation Start:
1993 (as Dodge Intrepid, later replaced by Stratus)
Stratus Introduction Year:
1995
Second Generation Start:
2001
2004 Model Year Updates:
Minor updates to features and packaging. No major redesign.
Production
Assembly Location:
Belvidere Assembly Plant, Illinois, USA
Production Years For Gen2:
2001-2006
🏆 Awards & Recognition
Recognitions
IIHS Safety Award:
No specific awards or 'best pick' ratings from IIHS for this generation's crash tests.
Ratings
Jd Power Dependability Ratings:
Historically, Dodge models of this era often received average to below-average ratings for dependability.
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