2004 Ford Explorer Sport Trac Service & Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Explorer Sport Trac Year: 2004 Generation Generation Code: UN171 (First Generation) 👋 Introduction Market Position Target Audience: DIY enthusiasts, professional mechanics, and Ford Explorer Sport Trac owners seeking in-depth repair knowledge. Competitive Analysis Value Proposition: Provides factory-level repair data, eliminating the need for generic or incomplete aftermarket guides. Key Features Features: All models and repairs A-Z, step-by-step instructions, diagrams, illustrations, wiring schematics, specifications, all in one PDF. Manual Benefit Diy Empowerment: Empowers owners to perform their own maintenance and repairs, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Full service, repair, and diagnostic information Additional Coverage: Maintenance schedules, wiring schematics, specifications, troubleshooting Page Count Estimated Page Count: Extensive (specific count not provided, typical for dealer manuals) Manual Type Type: Factory Service Manual (FSM) Authenticity: Official Factory Service Manual (FSM) equivalent, used by dealership technicians. Language Language: English Format Digital Format: PDF Compatibility: Windows and Mac Software Requirements: Adobe PDF Reader, Winzip 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, emission control, intake/exhaust, cooling system, lubrication, ignition, starting/charging, automatic transmission, manual transmission, transfer case, propeller shaft, drive shafts, differentials, axles. Chassis: Suspension, steering column, power steering, tire and wheel, brake control, brakes (service and parking). Electrical: Complete electrical system, wiring schematics, lighting, instrument panel, meters, audio/visual, horn, supplemental restraint system (SRS), seat belts, engine immobilizer, cruise control, wipers and washers, door locks, multiplex/CAN communication. Body: Exterior and interior trim, engine hood, doors, windshield, glass, mirrors, seats, instrument panel. Safety Systems: Supplemental Restraint System (SRS), seat belts, engine immobilizer, cruise control operation and troubleshooting. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups. Diagnostics: Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs). Repair: Step-by-step repair procedures for all major components and systems, including disassembly, assembly, and adjustment. Specifications: Torque specifications, clearances, fluid capacities, electrical values, emission data. Electrical Diagnostics: Detailed wiring diagrams and diagnostic procedures for all electrical circuits and components. Body Repair: Procedures for exterior and interior body panel repairs, glass replacement, and trim installation. Technical Depth Depth: Comprehensive, A-Z, factory-level detail covering routine maintenance to complete engine and transmission rebuilds. Detail Level: Includes diagrams, illustrations, and detailed step-by-step instructions, identical to dealership technician manuals. 📊 Manual Specifications File Format Quality: High resolution, printable with enlarged image capability. Searchability: Searchable text within the PDF for quick information retrieval. Print Quality Printability: All pages are printable. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4.0L SOHC V6 (This was the primary engine for the 2004 Sport Trac, though variations existed within the Explorer line). Engine Code: E (4.0L SOHC V6) Performance Horsepower: Approx. 205 hp @ 5300 rpm (for 4.0L SOHC V6) Torque: Approx. 232 lb-ft @ 3500 rpm (for 4.0L SOHC V6) Fuel System System: Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Maintenance Spark Plug Type: Specify by VIN (e.g., Motorcraft Platinum or equivalent recommended) Oil Type And Capacity: Specify by VIN and engine (e.g., 5W-30 synthetic blend, 5.5 US quarts with filter for 4.0L SOHC V6). Engine Features Engine Layout: V6 🔧 Transmission Standard Type: 4-speed Automatic Transmission (4R55E or 4R55W) Optional Type: N/A for 2004 Sport Trac (Manual transmission was not an option for this model year). Features Overdrive: Yes, overdrive gears. Maintenance Fluid Type: Mercon V Automatic Transmission Fluid (ATF) Fluid Capacity: Specify by VIN (e.g., approx. 10-12 US quarts for a total refill). 📐 Dimensions Exterior Wheelbase: 125.9 inches Overall Length: 201.1 inches Overall Width: 72.2 inches Overall Height: 67.9 inches Cargo Bed Length: 50 inches Bed Width Between Wheelwells: 42.4 inches Weights Curb Weight: Approx. 4,200 - 4,500 lbs (varies by configuration) Towing Capacity: Up to 6,000 lbs (with proper towing package) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Seat: 4 Stars NHTSA Side Impact Rear Seat: 4 Stars NHTSA Rollover Resistance: 4 Stars Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional (Traction Assist) Passive Features Airbags: Driver and front passenger airbags, optional side-curtain airbags. Seatbelts: Front and rear seat belts, pretensioners. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player and optional premium sound system. Climate Control: Manual or optional automatic climate control. Driver Assistance Cruise Control: Standard feature. Connectivity Multiplex Communication: Inclusion of multiplex/CAN communication systems for integrated vehicle functions. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for VIN-specific, or typically 5,000-7,500 miles with synthetic blend oil. Tire Rotation Interval: Typically every 5,000-7,500 miles. Transmission Fluid Change: Refer to manual for VIN-specific, often around 50,000-100,000 miles or as condition dictates. Fluid Specifications Engine Coolant: Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B51-A1. Brake Fluid: DOT 3 (Motorcraft DOT 3 High...
Specify by VIN (e.g., Motorcraft Platinum or equivalent recommended)
Oil Type And Capacity:
Specify by VIN and engine (e.g., 5W-30 synthetic blend, 5.5 US quarts with filter for 4.0L SOHC V6).
Engine Features
Engine Layout:
V6
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission (4R55E or 4R55W)
Optional
Type:
N/A for 2004 Sport Trac (Manual transmission was not an option for this model year).
Features
Overdrive:
Yes, overdrive gears.
Maintenance
Fluid Type:
Mercon V Automatic Transmission Fluid (ATF)
Fluid Capacity:
Specify by VIN (e.g., approx. 10-12 US quarts for a total refill).
📐 Dimensions
Exterior
Wheelbase:
125.9 inches
Overall Length:
201.1 inches
Overall Width:
72.2 inches
Overall Height:
67.9 inches
Cargo
Bed Length:
50 inches
Bed Width Between Wheelwells:
42.4 inches
Weights
Curb Weight:
Approx. 4,200 - 4,500 lbs (varies by configuration)
Towing Capacity:
Up to 6,000 lbs (with proper towing package)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
4 Stars
NHTSA Side Impact Rear Seat:
4 Stars
NHTSA Rollover Resistance:
4 Stars
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional (Traction Assist)
Passive Features
Airbags:
Driver and front passenger airbags, optional side-curtain airbags.
Seatbelts:
Front and rear seat belts, pretensioners.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player and optional premium sound system.
Climate Control:
Manual or optional automatic climate control.
Driver Assistance
Cruise Control:
Standard feature.
Connectivity
Multiplex Communication:
Inclusion of multiplex/CAN communication systems for integrated vehicle functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for VIN-specific, or typically 5,000-7,500 miles with synthetic blend oil.
Tire Rotation Interval:
Typically every 5,000-7,500 miles.
Transmission Fluid Change:
Refer to manual for VIN-specific, often around 50,000-100,000 miles or as condition dictates.
Fluid Specifications
Engine Coolant:
Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B51-A1.
Brake Fluid:
DOT 3 (Motorcraft DOT 3 High Performance Brake Fluid recommended)
Power Steering Fluid:
Mercon ATF or Ford Power Steering Fluid (Consult manual for exact specification).
Differential Fluid:
Refer to manual for front/rear differential fluid type and capacity (typically GL-5 gear oil).
Known Issues
Common Problems:
Potential for intake manifold runner issues (on some Explorer variants), occasional transmission solenoid issues, and typical wear-and-tear items for a vehicle of this age (e.g., suspension components, exhaust system).
📚 Vehicle History
Brand Heritage
Ford Truck Heritage:
Ford has a long-standing reputation for building durable and capable trucks and SUVs.
Model Evolution
Sport Trac Concept:
Introduced as a unique Sport Utility Truck (SUT) concept based on the Ford Explorer platform, combining SUV comfort with a small pickup bed.
Production
Manufacturing Plant:
Wayne, Michigan, USA
Model Year Context
Platform Sharing:
Based on the Ford Explorer platform, inheriting many of its mechanical and electrical systems.
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific awards for the 2004 Sport Trac are not prominently cited, the Ford Explorer platform on which it's based has a history of positive industry reviews and awards.