🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Triton Year: 2004 Generation Generation Code: Fourth Generation (KA/KB) Generation Years: 2005-2015 (though the 2004 model falls into the preceding third generation, this manual likely covers transitional aspects or specific regional variants) Codes Model Codes: KA4T, KB4T (typical for this era L200/Triton) 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size Pickup Truck (often referred to as an SUV in some markets due to its body-on-frame construction and utility) Key Competitors: Toyota Hilux, Nissan Navara (D22/D40), Ford Ranger, Isuzu D-Max, Holden Colorado (in Australia/NZ) Key Features Vehicle Design: Robust body-on-frame construction, available in single cab, club cab, and double cab configurations, capable 4x4 system (Super Select 4WD or Easy Select 4WD) Purpose: Versatile utility vehicle for work, recreation, and off-road capability 📋 Manual Details Coverage Areas Primary Regions: Global (likely focusing on markets where L200/Triton was prevalent, including Asia, Europe, Oceania, and South America) Page Count Estimated Page Count: Over 1000 pages (typical for a full service repair manual of this scope) Manual Type Manual Type: Full Service and Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, lubrication, cooling, fuel injection, ignition, starting, charging, emission controls, turbocharger systems Transmission: Manual and Automatic Transmission overhaul, clutch, drivetrain components (driveshafts, differentials) Chassis: Suspension (front and rear), steering system, braking system (disc, drum, ABS), wheels and tires Body And Frame: Body construction, panel removal and installation, doors, windows, interior trim, exterior trim, structural repairs Electrical System: Wiring diagrams, lighting systems, instrumentation, audio systems, power windows, mirrors, central locking, sensors, ECUs, diagnostic connectors HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Safety Systems: Airbag systems, seatbelt pre-tensioners, ABS/Traction Control system logic Powertrain Control: ECU, sensors (crankshaft, camshaft, MAP, MAF, O2, temperature), actuators (injectors, ignition coils/drivers, EGR valve, turbocharger wastegate/VGT) Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake, transmission, differential), filter replacements, lubrication points Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Repair And Rebuild: Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation Diagnostics: On-board diagnostics (OBD-II), sensor data interpretation, diagnostic trouble codes (DTCs) and their resolutions Wiring Diagrams: Comprehensive wiring schematics for all vehicle electrical systems, including power distribution, ground points, and component connections Engine Timing: Valve timing adjustment (if applicable), injection pump timing (for older diesel variants), timing belt/chain replacement procedures. Wheel Alignment: Specifications and procedures for front and rear wheel alignment. Torque Specifications: Detailed torque specifications for all major fasteners, critical for engine, transmission, suspension, and brake components. Technical Depth Depth Of Coverage: Full overhaul and rebuild procedures, advanced diagnostic techniques, detailed specifications for torques, clearances, and alignments Target Audience: Professional Technicians and experienced DIY mechanics Diagnostic Tools Mentioned: Likely details the use of Mitsubishi diagnostic tools (e.g., MUT-III) and generic OBD-II scanners for engine and transmission diagnostics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable - All pages can be printed Binding Type Binding Method: Digital (PDF) - No physical binding Paper Type Paper Quality: N/A (Digital format) Compatibility Operating Systems: Compatible with all versions of Windows and Mac OS Requirements Software Requirements: Adobe PDF Reader, WinRAR (for potential archive extraction) ⚙️ Engine Specifications Primary Engine Engine Family: 4D56 (common for this generation) Engine Type: 2.5L Turbo Diesel (4-cylinder, SOHC, 8 valves) Engine Displacement: 2477 cc Bore X Stroke: 91.1 mm x 95.0 mm Compression Ratio: 17.0:1 or 18.1:1 (depending on variant) Horsepower Output: Approximately 103-116 hp (76-85 kW) at 4000-4200 rpm Torque Output: Approximately 200-255 Nm (147-188 lb-ft) at 2000-2500 rpm Fuel System Fuel Delivery: Electronic Direct Injection (Common Rail Diesel Injection - CRDI) or Indirect Injection with Turbocharging Fuel Type: Diesel Emission Controls Emission Standards: Euro 3 / Euro 4 (market dependent) Engine Oil Recommended Oil Viscosity: 5W-30, 5W-40, 10W-30, 10W-40 (refer to manual for specific ambient temperature range) Recommended Oil Specification: API CI-4 or ACEA E5/E7 for diesel engines Oil Capacity: Approximately 6.0 - 6.5 liters (6.3 - 6.9 US quarts) with filter change 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (R5M32) Optional Transmission Type: 4-speed Automatic Transmission (V5A5A) Features Transfer Case: Super Select 4WD II or Easy Select 4WD (with Hi/Lo range) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 Automatic Transmission Fluid: DIAQueen ATF-SPII M or equivalent (JWS 3309) 📐 Dimensions Exterior Wheelbase: Approx. 3000 mm (118.1 inches) for Double Cab models Overall Length: Approx. 4925 mm (193.9 inches) for Double Cab models Overall Width: Approx. 1750 mm (68.9 inches) Overall Height: Approx. 1775 mm (69.9 inches) for 4WD Double Cab Cargo Bed Length: Varies by cab configuration (e.g., approx. 1500 mm for Double Cab) Weights Curb Weight: Approx. 1800-2000 kg (3968-4409 lbs) depending on configuration Gross Vehicle Weight Rating: Approx. 2700-3000 kg (5952-6614...